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Electrospray and Superlens Effect of Microdroplets for Laser-Assisted Nanomanufacturing
Title
Electrospray and Superlens Effect of Microdroplets for Laser-Assisted Nanomanufacturing.
Creator
Castillo Orozco, Eduardo, Kumar, Ranganathan, Mansy, Hansen, Peles, Yoav, University of Central Florida
Abstract / Description
Nanoparticles of various materials are known to exhibit excellent mechanical, chemical, electrical, and optical properties. However, it is difficult to deposit and transform nanoparticles into large two-dimensional and three-dimensional structures, such as thin films and discrete arrays. Electrospray technology and laser heating enable the deposition of these nanoparticles through the dual role of microdroplets as nanoparticle carriers and superlenses. The main goals of this dissertation are...
Show moreNanoparticles of various materials are known to exhibit excellent mechanical, chemical, electrical, and optical properties. However, it is difficult to deposit and transform nanoparticles into large two-dimensional and three-dimensional structures, such as thin films and discrete arrays. Electrospray technology and laser heating enable the deposition of these nanoparticles through the dual role of microdroplets as nanoparticle carriers and superlenses. The main goals of this dissertation are to delineate the electrospray modes, to achieve subwavelength focusing, and to enable a process for the deposition of nanoparticles into microlayers and discrete nanodots (a nanodot is a cluster of nanoparticles) on rigid and flexible substrates. This additive manufacturing process is based on the electrospray generation of water microdroplets that carry nanoparticles onto a substrate and the laser sintering of these nanoparticles. The process involves injecting nanoparticles (contained inside electric field-driven water microdroplets) into a hollow laser beam. The laser beam heats the droplets, causing the water to evaporate and the nanoparticles to sinter and form deposit of material on the substrate.The electrohydrodynamic inkjet printing of nanoparticle suspensions has been accomplished by the operation of an electrospray in microdripping mode and it allows the deposition of monodisperse microdroplets containing nanoparticles into discrete nanodot arrays, narrow lines, and thin films. For flow rates with low Reynolds number, the mode changes from dripping to microdripping mode, and then to a planar oscillating microdripping mode as the electric capillary number, Cae increases. The microdripping mode which is important for depositing discrete array of nanodots is found to occur in a narrow range, 2 ? Cae ? 2.5. The effect of the physical properties on the droplet size and frequency of droplet formation is more precisely described by the relative influence of the electric, gravity, viscous, and capillary forces. A scaling analysis is derived from a fundamental force balance and has yielded a parameter based on the electric capillary number, capillary number, and Bond number. Results for different nanoparticle suspensions with a wide range of physical properties show that the normalized radius of droplet, can be correlated using this parameter in both dripping and microdripping modes. The same parameter also correlates the normalized frequency of droplet formation, Nd* as an increasing function in the microdripping mode. Viscosity affects the shape of the cone by resisting its deformation and thus promoting a stable microdripping mode. Reduction in surface tension decreases the droplet size in the electrospray modes. However, the capillary size and electrical conductivity have minimal effect on the size of the ejected droplets. Electrical conductivity affects the transition between microdripping and oscillating microdripping modes. Based on this analysis, it is possible to design the electrospray to produce uniform monodisperse droplets by manipulating the voltage at the electrode, for any desired nanoparticle concentration of a suspension to be sintered on a substrate. For the fabrication of nanodots, a laser beam of wavelength ? = 1064 nm was focused to a diameter smaller than its wavelength. When the microdroplets did not carry nanoparticles, the subwavelength focusing of the laser yielded nanoholes smaller than its wavelength. Results show that tiny features with high resolution can be created by loading microdroplets with nanoparticles and squeezing the laser beam to subwavelength regions. Nanodots of silicon and germanium with diameters between 100 - 500 nm have been deposited on a silicon substrate. This study demonstrates an interdisciplinary mechanism to achieve subwavelength focusing in a laser process. In this process, the microdroplets serve as both a nanoparticle carrier and a superlens that focuses a laser beam to subwavelength diameters up to ? /10, thus overcoming the diffraction limit. The microdroplets are generated from a suspension of nanoparticles using an electrospray technique and the superlens characteristic of these microdroplets is attributed to three optical phenomena such as Maxwell's fish eye lens or L(&)#252;neberg lens, evanescent waves by laser scattering, and evanescent waves by the total internal reflection principle. A microfluidic cooling effect can also contribute to creating subwavelength features. In summary, this work describes a new laser-assisted additive manufacturing process for the fabrication of nanodots and microlayers using nanoparticles of different materials. In this process, microdroplets from an electrospray are used as nanoparticle carriers and superlenses to focus the laser to a diameter smaller than its wavelength. While this process is demonstrated to produce subwavelength holes and nanodots, the process is scalable to produce narrow lines and thin films of semiconductor materials by an additive manufacturing technique. This process extends the application of infrared lasers to the production of nanostructures and nanofeatures, and, therefore, provides a novel technology for nanomanufacturing.
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Date Issued
2018
Identifier
CFE0007563, ucf:52579
Format
Document (PDF)
PURL
http://purl.flvc.org/ucf/fd/CFE0007563
Towards Scalable Nanomanufacturing: Modeling the Interaction of Charged Droplets from Electrospray using GPU
Title
Towards Scalable Nanomanufacturing: Modeling the Interaction of Charged Droplets from Electrospray using GPU.
Creator
Yang, Weiwei, Deng, Weiwei, Chen, Ruey-Hung, Ilie, Marcel, University of Central Florida
Abstract / Description
Electrospray is an atomization method subject to intense study recently due to its monodispersity and the wide size range of droplets it can produce, from nanometers to hundreds of micrometers. This thesis focuses on the numerical and theoretical modeling of the interaction of charged droplets from the single and multiplexed electrospray. We studied two typical scenarios: large area film depositions using multiplexed electrospray and fine pattern printings assisted by linear electrostatic...
Show moreElectrospray is an atomization method subject to intense study recently due to its monodispersity and the wide size range of droplets it can produce, from nanometers to hundreds of micrometers. This thesis focuses on the numerical and theoretical modeling of the interaction of charged droplets from the single and multiplexed electrospray. We studied two typical scenarios: large area film depositions using multiplexed electrospray and fine pattern printings assisted by linear electrostatic quadrupole focusing. Due to the high computation power requirement in the unsteady n-body problem, graphical processing unit (GPU) which delivers 10 Tera flops in computation power is used to dramatically speed up the numerical simulation both efficiently and with low cost. For large area film deposition, both the spray profile and deposition number density are studied for different arrangements of electrospray and electrodes. Multiplexed electrospray with hexagonal nozzle configuration can not give us uniform deposition though it has the highest packing density. Uniform film deposition with variation (<) 5% in thickness was observed with the linear nozzle configuration combined with relative motion between ES source and deposition substrate. For fine pattern printing, linear quadrupole is used to focus the droplets in the radial direction while maintaining a constant driving field at the axial direction. Simulation shows that the linear quadrupole can focus the droplets to a resolution of a few nanometers quickly when the inter-droplet separation is larger than a certain value. Resolution began to deteriorate drastically when the inter-droplet separation is smaller than that value. This study will shed light on using electrospray as a scalable nanomanufacturing approach.
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Date Issued
2012
Identifier
CFE0004463, ucf:49333
Format
Document (PDF)
PURL
http://purl.flvc.org/ucf/fd/CFE0004463
EFFECTS OF BINARY SOLVENT SYSTEM ON MORPHOLOGY OF PARTICLES
Title
EFFECTS OF BINARY SOLVENT SYSTEM ON MORPHOLOGY OF PARTICLES.
Creator
Besana, Patrick, Deng, Weiwei, University of Central Florida
Abstract / Description
Recent advancements in cancer research has led to the synthesis of a new drug known as docetaxel. Meant to replace paclitaxel, its more natural counterpart whose ingredients are difficult to obtain, the drug is known to effectively treat a wide array of cancers, including breast cancer, ovarian cancer, and prostate cancer. The establishment of a synthetic alternative to paclitaxel has increased its bioavailability, thereby lowering the cost needed to utilize the drug. Still, the limiting...
Show moreRecent advancements in cancer research has led to the synthesis of a new drug known as docetaxel. Meant to replace paclitaxel, its more natural counterpart whose ingredients are difficult to obtain, the drug is known to effectively treat a wide array of cancers, including breast cancer, ovarian cancer, and prostate cancer. The establishment of a synthetic alternative to paclitaxel has increased its bioavailability, thereby lowering the cost needed to utilize the drug. Still, the limiting factor in minimizing costs is the method in which the drug is processed. Current methods in drug processing have their limitations, which include the introduction of impurities and a low effective yield due to poor powder geometry. Thus, the goal of this study looks to explore a new way to process the drug in a more efficient manner. In this study, a new method for processing docetaxel is explored on in great detail. A more direct method of using electrospray deposition is utilized for the creation of monodisperse nanoparticles, with the main intention of increasing the efficiency at which the drug is processed and prepared for drug delivery to the patient by means of injection. A key feature in electrospray deposition is its ability to produce droplets that are sized homogenously. These droplets eventually evaporate at homogenous rates. These two concepts have been exploited to consistently produce nanoparticles of the cancer drug, which is made possible by the fact that the minimal variation in droplet sizes has easily translated to minimal variation in dry particle sizes. Compared to other methods of drug processing, one other benefit that electrospray deposition conveys is that through evaporation, virtually all impurities and unwanted foreign material are eliminated. Moreover, a binary solvent system is investigated in more detail in this study, so as to determine its effects on both the evaporation of the solvent and the diffusion of the drug into nanoparticles. From there, material and geometric properties of the electrospray nozzle were explored upon in great detail, with the main goal of being able to produce a cone jet that consistently dissociates into monodisperse droplets. At the same time, controllable properties of the electrospray atomizer were investigated and continuously modified. Modifications in both the components of the solution and the operating temperature were also considered to enhance both the electrospray deposition process and the geometry of the particles. Scanning electron microscopy (SEM) characterization is continuously utilized to determine suitability of results obtained in experiments. Ultimately, the goal of this study is to determine the ideal conditions (solvent ratios, flow rate, operating temperature, electrospray atomizer nozzle configurations, etc.) in which spherical docetaxel particles sized at 100-200 nm can be produced.
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Date Issued
2015
Identifier
CFH0004872, ucf:45412
Format
Document (PDF)
PURL
http://purl.flvc.org/ucf/fd/CFH0004872