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FINITE ELEMENT SIMULATION OF SINGLE-LAP SHEAR TESTS UTILIZING THE COHESIVE ZONE APPROACH

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Date Issued:
2016
Abstract/Description:
Many applications require adhesives with high strength to withstand the exhaustive loads encountered in regular operation. In aerospace applications, advanced adhesives are needed to bond metals, ceramics, and composites under shear loading. The lap shear test is the experiment of choice for evaluating shear strength capabilities of adhesives. Specifically during single-lap shear testing, two overlapping rectangular tabs bonded by a thin adhesive layer are subject to tension. Shear is imposed as a result. Debonding occurs when the shear strength of the adhesive is surpassed by the load applied by the testing mechanism. This research develops a finite element model (FEM) and material model which allows mechanicians to accurately simulate bonded joints under mechanical loads. Data acquired from physical tests was utilized to correlate the finite element simulations. Lap shear testing has been conducted on various adhesives, specifically SA1-30-MOD, SA10-100, and SA10-05, single base methacrylate adhesives. The adhesives were tested on aluminum, stainless steel, and cold rolled steel adherends. The finite element model simulates what is observed during a physical single-lap shear test consisting of every combination of the mentioned materials. To accomplish this, a three-dimensional model was created and the cohesive zone approach was used to simulate debonding of the tabs from the adhesive. The thicknesses of the metallic tabs and the adhesive layer were recorded and incorporated into the model in order to achieve an accurate solution. From the data, force output and displacement of the tabs are utilized to create curves which were compared to the actual data. Stress and strain were then computed and plotted to verify the validity of the simulations. The modeling and constant determination approach developed here will continue to be used for newly-developed adhesives.
Title: FINITE ELEMENT SIMULATION OF SINGLE-LAP SHEAR TESTS UTILIZING THE COHESIVE ZONE APPROACH.
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Name(s): Perez, Wilson A, Author
Gordon, Ali P., Committee Chair
University of Central Florida, Degree Grantor
Type of Resource: text
Date Issued: 2016
Publisher: University of Central Florida
Language(s): English
Abstract/Description: Many applications require adhesives with high strength to withstand the exhaustive loads encountered in regular operation. In aerospace applications, advanced adhesives are needed to bond metals, ceramics, and composites under shear loading. The lap shear test is the experiment of choice for evaluating shear strength capabilities of adhesives. Specifically during single-lap shear testing, two overlapping rectangular tabs bonded by a thin adhesive layer are subject to tension. Shear is imposed as a result. Debonding occurs when the shear strength of the adhesive is surpassed by the load applied by the testing mechanism. This research develops a finite element model (FEM) and material model which allows mechanicians to accurately simulate bonded joints under mechanical loads. Data acquired from physical tests was utilized to correlate the finite element simulations. Lap shear testing has been conducted on various adhesives, specifically SA1-30-MOD, SA10-100, and SA10-05, single base methacrylate adhesives. The adhesives were tested on aluminum, stainless steel, and cold rolled steel adherends. The finite element model simulates what is observed during a physical single-lap shear test consisting of every combination of the mentioned materials. To accomplish this, a three-dimensional model was created and the cohesive zone approach was used to simulate debonding of the tabs from the adhesive. The thicknesses of the metallic tabs and the adhesive layer were recorded and incorporated into the model in order to achieve an accurate solution. From the data, force output and displacement of the tabs are utilized to create curves which were compared to the actual data. Stress and strain were then computed and plotted to verify the validity of the simulations. The modeling and constant determination approach developed here will continue to be used for newly-developed adhesives.
Identifier: CFH2000149 (IID), ucf:45973 (fedora)
Note(s): 2016-05-01
B.S.M.E.
College of Engineering and Computer Science, Mechanical and Aerospace Engineering
Bachelors
This record was generated from author submitted information.
Subject(s): Finite Element Analysis
adhesives
composites
single-lap shear
mechanics
ANSYS
Persistent Link to This Record: http://purl.flvc.org/ucf/fd/CFH2000149
Restrictions on Access: campus 2019-05-01
Host Institution: UCF

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