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Simulation of Heat/Mass Transfer of a Three-Layer Impingement/Effusion Cooling System

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Date Issued:
2012
Abstract/Description:
Cooling techniques for high density electrical components and electronic devices have been studied heavily in recent years. The advancements in the electrical/electronic industry have required methods of high heat flux removal. Many of the current electrical components and electronic devices produce a range of heat fluxes from 20 W/cm2 (-) 100 W/cm2. While parallel flow cooling systems have been used in the past, jet impingement is now more desirable for its potential to have a heat transfer coefficient 3-5 times greater than that of parallel flow at the same flow rate. Problems do arise when the jet impingement is confined and a cross flow develops that interacts with impinging jets downstream leading to a decrease in heat transfer coefficient. For long heated surfaces, such as an aircraft generator rotor, span wise fluid management is important in keeping the temperature distribution uniform along the length of the surface. A detailed simulation of the heat/mass transfer on a three-layer impingement/effusion cooling system has been conducted. The impingement jet fluid enters from the top layer into the bottom layer to impinge on the heated surface. The spent fluid is removed from the effusion holes and exits through the middle layer. Three different effusion configurations were used with effusion diameters ranging from 0.5 mm to 2 mm. Temperature uniformity, heat transfer coefficients, and pressure drops were compared for each effusion diameter arrangement, jet to target spacing (H/d), and rib configuration. A Shear Stress Transport (SST) turbulence fluid model was used within ANSYS CFX to simulate all design models. Three-layer configurations were also set in series for long, rectangular heated surfaces and compared against traditional cooling methods such as parallel internal flow and traditional jet impingement models. The results show that the three-layer design compared to a traditional impingement cooling scheme over an elongated heated surface can increase the average heat transfer coefficient by 75% and reduce the temperature difference on the surface by 75%. It was shown that for a three layer design under the same impingement geometry, the average heat transfer coefficient increases when H/d is small. The inclusion of ribs always provided better heat transfer and centralized the cooling areas. The heat transfer was increased by as much as 25% when ribs were used. The effusion hole arrangement showed minimal correlation to heat transfer other than a large array provides better results. The effusion holes' greatest impact was found in the pressure drop of the cooling model. The pressure losses were minimal when the effective area of effusion holes was large. This minimizes the losses due to contraction and expansion.
Title: Simulation of Heat/Mass Transfer of a Three-Layer Impingement/Effusion Cooling System.
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Name(s): Smith, Brandon, Author
Chow, Louis, Committee Chair
Wu, Xinzhang, Committee Member
Deng, Weiwei, Committee Member
, Committee Member
University of Central Florida, Degree Grantor
Type of Resource: text
Date Issued: 2012
Publisher: University of Central Florida
Language(s): English
Abstract/Description: Cooling techniques for high density electrical components and electronic devices have been studied heavily in recent years. The advancements in the electrical/electronic industry have required methods of high heat flux removal. Many of the current electrical components and electronic devices produce a range of heat fluxes from 20 W/cm2 (-) 100 W/cm2. While parallel flow cooling systems have been used in the past, jet impingement is now more desirable for its potential to have a heat transfer coefficient 3-5 times greater than that of parallel flow at the same flow rate. Problems do arise when the jet impingement is confined and a cross flow develops that interacts with impinging jets downstream leading to a decrease in heat transfer coefficient. For long heated surfaces, such as an aircraft generator rotor, span wise fluid management is important in keeping the temperature distribution uniform along the length of the surface. A detailed simulation of the heat/mass transfer on a three-layer impingement/effusion cooling system has been conducted. The impingement jet fluid enters from the top layer into the bottom layer to impinge on the heated surface. The spent fluid is removed from the effusion holes and exits through the middle layer. Three different effusion configurations were used with effusion diameters ranging from 0.5 mm to 2 mm. Temperature uniformity, heat transfer coefficients, and pressure drops were compared for each effusion diameter arrangement, jet to target spacing (H/d), and rib configuration. A Shear Stress Transport (SST) turbulence fluid model was used within ANSYS CFX to simulate all design models. Three-layer configurations were also set in series for long, rectangular heated surfaces and compared against traditional cooling methods such as parallel internal flow and traditional jet impingement models. The results show that the three-layer design compared to a traditional impingement cooling scheme over an elongated heated surface can increase the average heat transfer coefficient by 75% and reduce the temperature difference on the surface by 75%. It was shown that for a three layer design under the same impingement geometry, the average heat transfer coefficient increases when H/d is small. The inclusion of ribs always provided better heat transfer and centralized the cooling areas. The heat transfer was increased by as much as 25% when ribs were used. The effusion hole arrangement showed minimal correlation to heat transfer other than a large array provides better results. The effusion holes' greatest impact was found in the pressure drop of the cooling model. The pressure losses were minimal when the effective area of effusion holes was large. This minimizes the losses due to contraction and expansion.
Identifier: CFE0004795 (IID), ucf:49720 (fedora)
Note(s): 2012-12-01
M.S.M.E.
Engineering and Computer Science, Mechanical and Aerospace Engineering
Masters
This record was generated from author submitted information.
Subject(s): jet impingement -- cooling techniques
Persistent Link to This Record: http://purl.flvc.org/ucf/fd/CFE0004795
Restrictions on Access: campus 2014-06-15
Host Institution: UCF

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