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Pages
- Title
- Microstructual Characteristics of Magnesium Metal Matrix Composites.
- Creator
-
Shin, Dongho, Sohn, Yongho, Coffey, Kevin, Suryanarayana, Challapalli, University of Central Florida
- Abstract / Description
-
Magnesium (Mg) Metal matrix composites (MMCs) reinforced by ceramic reinforcements are being developed for a variety of applications in automotive and aerospace because of their strength-to-weight ratio. Reinforcement being considered includes SiC, Al2O3, Carbon fiber and B4C in order to improve the mechanical properties of MMCs. Microstructural and interfacial characteristics of MMCs can play a critical role in controlling the MMCs' mechanical properties. This study was carried out to...
Show moreMagnesium (Mg) Metal matrix composites (MMCs) reinforced by ceramic reinforcements are being developed for a variety of applications in automotive and aerospace because of their strength-to-weight ratio. Reinforcement being considered includes SiC, Al2O3, Carbon fiber and B4C in order to improve the mechanical properties of MMCs. Microstructural and interfacial characteristics of MMCs can play a critical role in controlling the MMCs' mechanical properties. This study was carried out to understand the microstructural and interfacial development between Mg-9wt.Al-1wt.Zn (AZ91) alloy matrix and several reinforcements including SiC, Al2O3, Carbon fibers and B4C. X-ray diffraction, scanning electron microscopy and transmission electron microscopy was employed to investigate the microstructure and interfaces. Al increase in hardness due to the presence of reinforcements was also documented via Vicker's hardness measurements. Thermodynamic consideration based on Gibbs free energy was employed along with experimental results to describe the interfacial characteristics of MMCs. Reaction products from AZ91-SiC and AZ91-Al2O3 interfaces were identified as MgO, since the surface of SiC particles is typically covered with SiO2 and the MgO is the most thermodynamically stable phase in these systems. The AZ91-Carbon fiber interface consist of Al4C3 and this carbide phase is considered detrimental to the mechanical toughness of MMCs. The AZ91-B4C interface was observed to contain MgB2 and MgB2C2. In general, Vicker's hardness increased by 3X due to the presence of these reinforcements.
Show less - Date Issued
- 2012
- Identifier
- CFE0004441, ucf:49324
- Format
- Document (PDF)
- PURL
- http://purl.flvc.org/ucf/fd/CFE0004441
- Title
- Phase Field Modeling of Thermotransport in Multicomponent Systems.
- Creator
-
Bush, Joshua, Sohn, Yongho, Suryanarayana, Challapalli, Coffey, Kevin, University of Central Florida
- Abstract / Description
-
Nuclear and gas turbine power plants, computer chips, and other devices and industries are running hotter than ever for longer than ever. With no apparent end to the trend, the potential arises for a phenomenon known as thermotransport to cause undesirable changes in these high temperature materials. The diffuse-interface method known as the phase-field model is a useful tool in the simulation and prediction of thermotransport driven microstructure evolution in materials. The objective of...
Show moreNuclear and gas turbine power plants, computer chips, and other devices and industries are running hotter than ever for longer than ever. With no apparent end to the trend, the potential arises for a phenomenon known as thermotransport to cause undesirable changes in these high temperature materials. The diffuse-interface method known as the phase-field model is a useful tool in the simulation and prediction of thermotransport driven microstructure evolution in materials. The objective of this work is to develop a phase-field model using practical and empirical properties of thermodynamics and kinetics for simulating the interdiffusion behavior and microstructural evolution of single and multiphase binary alloy system under composition and/or temperature gradients. Simulations are carried out using thermodynamics and kinetics of real systems, such as the U-Zr solid metallic fuel, with emphasis on the temperature dependencies of the kinetics governing diffusional interactions in single-phase systems and microstructural evolution in the presence of multiple driving forces in multi-phase systems.A phase field model is developed describing thermotransport in the ? phase of the U-Zr alloy, a candidate for advanced metallic nuclear fuels. The model is derived using thermodynamics extracted from the CALPHAD database and temperature dependent kinetic parameters associated with thermotransport from the literature. Emphasis is placed upon the importance of the heat of transport, Q*, and atomic mobility, ?. Temperature dependencies of each term are estimated from empirical data obtained directly from the literature, coupled with the textbook phenomenological formulae of each parameter. A solution is obtained via a finite volume approach with the aid of the FiPy(&)#174; partial differential equation solver. Results of the simulations are described based on individual flux contributions from the gradients of both composition and temperature, and are found to be remarkably similar to experimental results from the literature.In an additional effort the thermotransport behavior of a binary two-phase alloy is modeled, for the first time, via the phase-field method for a two-phase (? + ?) U-Zr system. The model is similarly built upon CALPHAD thermodynamics describing the ? and ? phases of the U-Zr system and thermotransport parameters for the ? phase from literature. A parametric investigation of how the heats of transport for U and Zr in the ? phase affect the redistribution is performed, and the interplay between system kinetics and thermodynamics are examined. Importantly, a strict control over the microstructure that is placed into the temperature gradient (at t=0) is used to eliminate the randomness associated with microstructural evolution from an initially unstable state, allowing an examination of exactly how the ? phase thermotransport parameters affect the redistribution behavior of the system. Results are compared to a control scenario in which the system evolves only in the presence of thermodynamic driving forces, and the kinetic parameters that are associated with thermotransport are negligible. In contrast to the single-phase simulations, in the presence of a large thermodynamic drive for phase transformation and stability, the constituent redistribution caused by the thermotransport effect is comparatively smaller.
Show less - Date Issued
- 2012
- Identifier
- CFE0004363, ucf:49436
- Format
- Document (PDF)
- PURL
- http://purl.flvc.org/ucf/fd/CFE0004363
- Title
- Effects of Allotropic Transformations on Interdiffusion Behavior in Binary Systems.
- Creator
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Ewh, Ashley, Sohn, Yongho, Suryanarayana, Challapalli, Coffey, Kevin, University of Central Florida
- Abstract / Description
-
Diffusion plays a significant role in most materials systems by controlling microstructural development. Consequently, the overall properties of a material can be largely dependent upon diffusion. This study investigated the interdiffusion behavior of three binary systems, namely, Mo-Zr, Fe-Mo, and Fe-Zr. The main interest in these particular metals is for application in nuclear fuel assemblies. Nuclear fuel plates generally consist of two main components which are the fuel and the cladding....
Show moreDiffusion plays a significant role in most materials systems by controlling microstructural development. Consequently, the overall properties of a material can be largely dependent upon diffusion. This study investigated the interdiffusion behavior of three binary systems, namely, Mo-Zr, Fe-Mo, and Fe-Zr. The main interest in these particular metals is for application in nuclear fuel assemblies. Nuclear fuel plates generally consist of two main components which are the fuel and the cladding. Due to diffusional interactions that can occur between these two components, a third is sometimes added between the fuel and cladding to serve as a diffusion barrier layer. Fe, Mo, and Zr can act as either cladding or barrier layer constituents and both Mo and Zr also serve as alloying additions in uranium based metallic fuels. Therefore, a fundamental understanding of the diffusional interactions in these systems is critical in predicting the performance and lifetime of these fuels. In order to study this diffusion behavior, a series of solid-to-solid diffusion couples were assembled between Fe, Mo, and Zr. These couples were then diffusion annealed isothermally for various predetermined times over a range of temperatures, including some both above and below the allotropic transformation temperatures for Fe and Zr. Following the diffusion anneal, the couples were water quenched, cross-sectioned, and prepared for microstructural and compositional characterization. A combination of scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), and electron probe microanalysis (EPMA) were used to obtain micrographs showing the microstructure and to collect compositional data for identifying intermediate phases and determining concentration profiles across the interdiffusion zone.Based on this characterization, the phases that developed in the diffusion zones were identified. In the Mo-Zr system, a large Zr solid solution layer developed in the couples annealed at and above 850(&)deg;C and a thin (~1-2 ?m) layer of Mo2Zr formed in all couples. Growth constants and concentration dependent interdiffusion coefficients were calculated for the Mo2Zr and Zr solid solution phases, respectively. In the Fe-Mo system, both the ?-Fe2Mo and ?-Fe7Mo6 phases were observed in couples annealed at 900(&)deg;C and below while ?-Fe7Mo6 and ?-Fe solid solution layers were observed in couples annealed above 900(&)deg;C. The relevant growth constants and activation energies for growth were calculated. In the Fe-Zr system, the couple annealed at 750(&)deg;C developed an FeZr2 and an FeZr3 layer while the couple annealed at 850(&)deg;C developed an Fe2Zr and Fe23Zr6 layer in the diffusion zone. The results of this analysis were then compared to available information from literature and the corresponding binary phase diagrams for each system. The results are discussed with respect to the effects of the allotropic transformations of Fe and Zr on the interdiffusion behavior in these systems.
Show less - Date Issued
- 2012
- Identifier
- CFE0004374, ucf:49422
- Format
- Document (PDF)
- PURL
- http://purl.flvc.org/ucf/fd/CFE0004374
- Title
- Interdiffusion reaction between uranium-zirconium and iron.
- Creator
-
Park, Young Joo, Sohn, Yongho, Coffey, Kevin, Fang, Jiyu, University of Central Florida
- Abstract / Description
-
U-Zr metallic fuels cladded in Fe-alloys are being considered for application in an advanced Sodium-Cooled Fast Reactor (SFR) that can recycle the U-Zr fuels and minimize the long-lived actinide waste. To understand the complex fuel-cladding chemical interaction of the U-Zr metallic fuel with Fe-alloys, a systematic multicomponent diffusion study was carried out using solid-to-solid diffusion couples. The U-10 wt.% Zr vs. pure Fe diffusion couples were assembled and annealed at temperatures,...
Show moreU-Zr metallic fuels cladded in Fe-alloys are being considered for application in an advanced Sodium-Cooled Fast Reactor (SFR) that can recycle the U-Zr fuels and minimize the long-lived actinide waste. To understand the complex fuel-cladding chemical interaction of the U-Zr metallic fuel with Fe-alloys, a systematic multicomponent diffusion study was carried out using solid-to-solid diffusion couples. The U-10 wt.% Zr vs. pure Fe diffusion couples were assembled and annealed at temperatures, 630, 650 and 680(&)deg;C for 96 hours. Development of microstructure, phase constituents, and compositions developed during the thermal anneals were examined by scanning electron microscopy, transmission electron microscopy and X-ray energy dispersive spectroscopy. A complex microstructure consisting of several layers that include phases such as U6Fe, UFe2, ZrFe2, ?-U, ?-U, Zr-precipitates, ?, ?, and ? was observed. Multi-phase layers were grouped based on phase constituents and microstructure, and the layer thicknesses were measured to calculate the growth constant and activation energy. The local average compositions through the interaction layer were systematically determined, and employed to construct semi-quantitative diffusion paths on isothermal U-Zr-Fe ternary phase diagrams at respective temperatures. The diffusion paths were examined to qualitatively estimate the diffusional behavior of individual components and their interactions. Furthermore, selected area diffraction analyses were carried out to determine, for the first time, the exact crystal structure and composition of the ?, ? and ?-phases. The ?, ? and ?-phases were identified as Pnma(62) Fe(Zr,U), I4/mcm(140) Fe(Zr,U)2, and I4/mcm(140) U3(Zr,Fe), respectively.
Show less - Date Issued
- 2013
- Identifier
- CFE0004908, ucf:49616
- Format
- Document (PDF)
- PURL
- http://purl.flvc.org/ucf/fd/CFE0004908
- Title
- MICROSTRUCTURAL INVESTIGATION OF PRECIPITATION HARDENED CUNI2SI+ZR ALLOYS FOR ROTOR APPLICATIONS.
- Creator
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Vega-Garcia, Jean-Paul, Sohn, Yong-Ho, University of Central Florida
- Abstract / Description
-
Industrial generator components experience high stresses and electrical fields during their service life. Material integrity is key in guaranteeing component performance. CuNi2SiZr, used as rotor wedges in generators, serve to maintain rotor slot content in place while experiencing high centrifugal stresses and low cycle fatigue during start and stop at elevated temperature. The quality and integrity of this material in service can be directly related to its microstructure, which is...
Show moreIndustrial generator components experience high stresses and electrical fields during their service life. Material integrity is key in guaranteeing component performance. CuNi2SiZr, used as rotor wedges in generators, serve to maintain rotor slot content in place while experiencing high centrifugal stresses and low cycle fatigue during start and stop at elevated temperature. The quality and integrity of this material in service can be directly related to its microstructure, which is determined by the processing procedures of the wedges. In this study, the microstructure development in this material is evaluated to eliminate grain boundary defects by optimizing processing parameters, determining the best temperature/time combination for precipitation hardening, and determining cold work effect on aging parameters. Two chemistries containing Nickel-to-Silicon ratios of 3.2 and 3.8 were selected for analysis. Cast samples were hot extruded, cold worked, and precipitation hardened. Parameters were varied at each processing step. Five different levels of cold work (4, 5, 7, 10 and 13%) were evaluated using 5 different aging temperatures (450, 460, 470, 490 and 500°C). Each processing parametersÂÂÂÂÂÂÂÂ' effect on microstructure and subsequently on hardness, conductivity, and tensile strength was recorded to assess material performance and identify grain boundary defects origination. Finding of this study identified observed grain boundary defects, using Transmission Electron Analysis, as voids/micro-tears. These defects on grain boundary are detrimental to low cycle fatigue, creep rupture and tensile strength properties and important aspects of the material performance. Grain boundary defects were observed at all levels of cold work, however, origination of defects was only observed in grain sizes larger than 50µm. The strengthening phases for the CuNi2Si+Zr alloy system were identified as Ni2Si and Cr3Si. The Nickel-to-Silicon ratio had an evident effect on the electrical conductivity of the material. However, aging benefits were not clearly established between the two Nickel-to-Silicon ratios.
Show less - Date Issued
- 2010
- Identifier
- CFE0003350, ucf:48467
- Format
- Document (PDF)
- PURL
- http://purl.flvc.org/ucf/fd/CFE0003350
- Title
- Phase Transformations and Microstructural Evolution in the U-10 wt.% Mo Alloy with Various Zr Additions at 900C and 650C.
- Creator
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Eriksson, Nicholas, Sohn, Yongho, Challapalli, Suryanarayana, Coffey, Kevin, University of Central Florida
- Abstract / Description
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The Reduced Enrichment for Research and Test Reactor (RERTR) now known as the Material Minimization and Management Reactor Control program (MMMRC) seeks to replace the use of highly enriched uranium (HEU) fuels used in research and test nuclear reactors around the world. The low enriched uranium (LEU) fuels must have fissionable uranium densities comparable to the HEU fuels. After extensive investigation by various researchers around the world, the U-Mo alloys were selected as a promising...
Show moreThe Reduced Enrichment for Research and Test Reactor (RERTR) now known as the Material Minimization and Management Reactor Control program (MMMRC) seeks to replace the use of highly enriched uranium (HEU) fuels used in research and test nuclear reactors around the world. The low enriched uranium (LEU) fuels must have fissionable uranium densities comparable to the HEU fuels. After extensive investigation by various researchers around the world, the U-Mo alloys were selected as a promising candidate. The Mo alloyed with U allows for the stabilization of the face-centered cubic ?-U phase, which demonstrated favorable irradiation behavior. However, deleterious diffusional interaction between the fuel and the cladding, typically Al-base alloy, remain a challenge to overcome for application of U-Mo alloys as the LEU fuel. Zr has been identified as a potential diffusion barrier between monolithic U-10 wt.% Mo (U10Mo) metallic fuel and AA6061 cladding alloys for the development of a LEU fuel system. However, interdiffusion and reaction between the Zr barrier and U10Mo fuel can produce phases such as Mo2Zr, and promote the destabilization of ?-U phase into ?'-U (U2Mo) and ?-U. In order to better understand this phenomenon, this study examined the phases that are present in the U10Mo alloys with varying Zr concentration, 0, 0.5, 1.0, 2.0, 5.0, 10.0, 20.0 wt.% at room temperature after heat treatment at 900(&)deg;C for 168 hours and 650(&)deg;C for 3 hours. These two temperatures are relevant to fuel plate fabrication process of homogenization and hot-rolling, respectively. Scanning electron microscopy and X-ray diffraction were employed to identify and quantitatively document the constituent phases and microstructure to elucidate the nature of phase transformations. For U10Mo alloys containing less than 1.0 wt.% Zr, there was no significant formation of Mo2Zr after 900?C homogenization and subsequent heat treatment at 650?C for 3 hours. The ?-U phase also remained stable correspondingly for these alloys containing less than 1.0 wt.% Zr. For U10Mo alloys containing 2 wt.% or more Zr, a significant amount of Mo2Zr formation was observed after 900?C homogenization and subsequent heat treatment at 650?C for 3 hours. For these alloys, destabilization of ?-U into ?'-U (U2Mo), UZr2 and ?-U was observed. The alloy containing 20 wt.% Zr, however, did not demonstrate ?-U decomposition even though Mo2Zr was observed after heat treatments. The formation of Mo2Zr effectively reduced the stability of the metastable ?-U phase by depleting the ?-stabilizing Mo. The destabilization of ?-U phase into the ?-U phase is not favorable due to anisotropic and poor irradiation behavior of ?-U phase. Therefore the formation of Mo2Zr at the interface between U10Mo fuel and Zr diffusion barrier must be carefully controlled during the fabrication of monolithic LEU fuel system for successful implementation.
Show less - Date Issued
- 2015
- Identifier
- CFE0005943, ucf:50812
- Format
- Document (PDF)
- PURL
- http://purl.flvc.org/ucf/fd/CFE0005943
- Title
- Porosity Removal of CM247 Ni-base Superalloy using Thermal Heat Treatment without Applied Pressure.
- Creator
-
Heinrich, Chad, Sohn, Yongho, Coffey, Kevin, Heinrich, Helge, University of Central Florida
- Abstract / Description
-
Blade and vane components made with Ni-base superalloys play a vital role in hot section of gas turbine engines. Removal of porosity in cast Ni-base superalloys is a critical process consideration since porosity from casting process can have deleterious effects on the performance and integrity of superalloy component. Still, the cost-efficient processing of Ni-base superalloys that are technologically acceptable, or superior, can contribute significantly to the life-cycle cost of gas turbine...
Show moreBlade and vane components made with Ni-base superalloys play a vital role in hot section of gas turbine engines. Removal of porosity in cast Ni-base superalloys is a critical process consideration since porosity from casting process can have deleterious effects on the performance and integrity of superalloy component. Still, the cost-efficient processing of Ni-base superalloys that are technologically acceptable, or superior, can contribute significantly to the life-cycle cost of gas turbine engines. The purpose of this thesis was to explore the possibility of eliminating the hot isostatic pressing cycle in a CM247 Ni-base superalloy processing. For cast CM247, conventional processing includes a hot isostatic pressing, which is primarily used to densify cast alloys by eliminating porosity. Two modified heat treatments without any applied pressure for CM247 were explored. Following these heat treatments, the porosity within each the sample was analyzed by electron microscopy. Results showed that HIP'ing removed 67.4% of the porosity from the as-cast CM247. The modified heat treatment examined in this study removed 97.9% of the porosity from the as-cast CM247. These experimental results were analyzed by considering the energetics of the HIP and modified heat treatments. Analysis demonstrated that most of the energy imparted on the casting for porosity removal can be due to temperature and not pressure, and justified how the modified heat treatments reduced porosity more effectively than the standard HIP cycle. Findings of this study can be immediately implemented for easier and more cost-effective processing of CM247 Ni-base superalloy.
Show less - Date Issued
- 2015
- Identifier
- CFE0006322, ucf:51558
- Format
- Document (PDF)
- PURL
- http://purl.flvc.org/ucf/fd/CFE0006322
- Title
- Phase transformation and growth kinetics in reaction zone between uranium alloy and zirconium diffusion barrier.
- Creator
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Park, Young Joo, Sohn, Yongho, Coffey, Kevin, Fang, Jiyu, University of Central Florida
- Abstract / Description
-
U-10wt.%Mo (U10Mo) alloy as a part of monolithic fuel system is being developed under Material Management and Minimization Reactor Conversion (MMMRC) program, tasked with replacing high-enriched uranium (HEU) fuel with low-enriched uranium (LEU) fuel in civilian research and test reactors. Use of U10Mo fuel alloy entails a Zr diffusion barrier to avoid the undesirable interdiffusion and reactions between the U10Mo and Al-alloy cladding. To better understand the interaction between these fuel...
Show moreU-10wt.%Mo (U10Mo) alloy as a part of monolithic fuel system is being developed under Material Management and Minimization Reactor Conversion (MMMRC) program, tasked with replacing high-enriched uranium (HEU) fuel with low-enriched uranium (LEU) fuel in civilian research and test reactors. Use of U10Mo fuel alloy entails a Zr diffusion barrier to avoid the undesirable interdiffusion and reactions between the U10Mo and Al-alloy cladding. To better understand the interaction between these fuel system constituents, microstructural development and diffusion kinetics in U-Mo-Zr, U-Zr and fuel plate assembly processed by co-rolling and hot isostatic pressing (HIP) were investigated using a variety of analytical techniques accompanying scanning electron microscopy and transmission electron microscopy.Phase constituents, microstructure and diffusion kinetics between U10Mo and Zr were examined using solid-to-solid diffusion couples annealed at 650 (&)deg;C for 240, 480 and 720 hours. Concentration profiles were mapped as diffusion paths on the isothermal ternary phase diagram. Within the diffusion zone, single-phase layers of (?U,?Zr) were observed along with a discontinuous layer of Mo2Zr between the ?Zr and ?U layers. In the vicinity of Mo2Zr phase, islands of ?Zr phase were also found. In addition, acicular ?Zr and U6Zr3Mo phases were observed within the ?U(Mo). Growth rate of the interdiffusion-reaction zone was determined to be 1.81 (&)#215; 10-15 m2/sec at 650 (&)deg;C, however with an assumption of a certain incubation period.Investigation for interdiffusion and reaction between U and Zr were carried out using solid-to-solid diffusion couples annealed at 580, 650, 680 and 710 (&)deg;C. The interdiffusion and reaction layer consisted of ?U containing Zr acicular precipitate, ?' (oC4-variant) and (?U,?Zr) solid solution at 650, 680 and 710 (&)deg;C. The ?-UZr2 phase, instead of (?U,?Zr) solid solution phase, was observed in the couple annealed at 580 (&)deg;C. The interdiffusion fluxes and coefficients were determined for the ?U, (?U,?Zr) and ?-UZr2 (580 ?C only) phases using both Sauer-Freise and Boltzmann-Matano analyses. For the ?'-phase with negligible concentration gradient, integrated interdiffusion coefficients were determined via Wagner method. Marker plane was found in (?U,?Zr) (cI2) solid solution from the couples annealed at 650, 680 and 710 (&)deg;C and ?-UZr2 from the couple at 580 (&)deg;C. Intrinsic diffusion coefficients at the compositions corresponding to the marker plane were determined based on Heumann analysis: U intrinsically diffused an order magnitude faster than Zr. Arrhenius temperature-dependence, Darken relation, and comparison to existing literature data demonstrated consistency in results.Monolithic fuel plate assembly was fabricated by sequential process of (1) co-rolling to laminate the Zr barrier onto the U10Mo fuel alloy and (2) HIP to encase the fuel laminated with Zr, within the Al-alloy 6061 (AA6061). In this study, HIP process was carried out as functions of temperature (520, 540, 560 and 580 (&)deg;C for 90 minutes), time (45, 60, 90, 180 and 345 minutes at 560 (&)deg;C) with ramp-cool rate (35, 70 and 280 (&)deg;C/hour). At the interface between the U10Mo and Zr, following the co-rolling, the UZr2 phase was observed to develop adjacent to Zr, and the ?U phase was found between the UZr2 and U10Mo. Mo2Zr was found as precipitates mostly within the ?U phase. Observable growth due to HIP was only observed for the (Al,Si)3Zr phase found at the Zr/AA6061 interface, however, with a large activation energy of 457 kJ/mol. Decomposition of ?U into ?U and ?' was observed in the U10Mo alloy. The volume fraction of ? and ?' increased as the HIP temperature and ramp-cool rate decreased. The UC-UO2 inclusions within the U10Mo fuel alloy were observed, but the volume percent of the UC-UO2 inclusions within the U10Mo alloy, ranging from approximately 0.5 to 1.8, did not change as functions of HIP temperature and holding time. However, the inclusions located near the surface of the U10Mo alloy, were frequently observed to interfere the uniformity of interdiffusion and reaction between the U10Mo alloy and Zr diffusion barrier. The regions of limited interaction between the U10Mo and Zr barrier associated with UC-UO2 inclusions decreased with an increase in HIP temperature, however no significant trend was observed with an increase in HIP duration at 560 (&)deg;C.
Show less - Date Issued
- 2016
- Identifier
- CFE0006371, ucf:51499
- Format
- Document (PDF)
- PURL
- http://purl.flvc.org/ucf/fd/CFE0006371
- Title
- Stress-induced phase change sintering: A novel approach to the fabrication of barium chloride transparent ceramic scintillators.
- Creator
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Shoulders, William, Gaume, Romain, Coffey, Kevin, Sohn, Yongho, University of Central Florida
- Abstract / Description
-
For the precise in-field identification of dangerous radioisotopes, the desire for higher resolution, cheaper, and more rugged gamma-ray scintillator detectors has pushed the materials science community to investigate new compounds and processing techniques.(&)nbsp; One particular solution is Eu:BaCl2 transparent ceramics processed by the novel phase-change sintering technique. Typically, optical transparency in BaCl2 would be limited by birefringence scattering at grain boundaries due to...
Show moreFor the precise in-field identification of dangerous radioisotopes, the desire for higher resolution, cheaper, and more rugged gamma-ray scintillator detectors has pushed the materials science community to investigate new compounds and processing techniques.(&)nbsp; One particular solution is Eu:BaCl2 transparent ceramics processed by the novel phase-change sintering technique. Typically, optical transparency in BaCl2 would be limited by birefringence scattering at grain boundaries due to mismatch in refractive index.(&)nbsp; Traditional ceramic processing routes would also predispose this volatile and hygroscopic material to the formation of defects, which interrupt the energy transfer in the scintillation process. Literature shows that these challenges have prevented halide gamma-ray scintillator ceramics, including Ce:LaBr3, Eu:SrI2, and Ce:Cs2LiYCl6, from reaching the performance of their single-crystalline counterparts. The sintering method explored in this thesis utilizes a polymorphic orthorhombic to cubic phase transition followed by plastic deformation.(&)nbsp; The experimental implementation of this method necessitated the design of a unique airtight hot-pressing device, capable of developing conditions for this phase conversion, and the synthesis of high purity powders. Systematic experiments on powder synthesis and on densification were carried out to demonstrate the feasibility of this approach and understand the conditions for phase-change sintering. These experiments, supported by characterizations including x-ray diffraction, electron microscopy, and thermal analysis, lead to the production of optically isotropic cubic barium chloride ceramic samples. Finally, the optical and scintillation properties of Eu:BaCl2 ceramic samples were investigated, revealing an energy resolution of 6% at 662 keV, an unprecedented value for a halide ceramic scintillator.
Show less - Date Issued
- 2016
- Identifier
- CFE0006844, ucf:51779
- Format
- Document (PDF)
- PURL
- http://purl.flvc.org/ucf/fd/CFE0006844
- Title
- Quantification of the Effect of Degassing on the Microstructure, Chemistry and Estimated Strength of Nanocrystalline AA5083 Powder.
- Creator
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Hofmeister, Clara, Sohn, Yongho, Challapalli, Suryanarayana, Coffey, Kevin, University of Central Florida
- Abstract / Description
-
Degassing is a critical heat treatment process in aluminum powder metallurgy, where powders are subjected to high temperature in vacuum to remove volatile gaseous species absorbed in and adsorbed on powders. For cryomilled aluminum alloy powders with nanoscale features, degassing can cause accelerated microstructural and chemical changes including removal of volatiles, grain growth, dislocation annihilation, and formation of dispersoids. These changes can significantly alter the mechanical...
Show moreDegassing is a critical heat treatment process in aluminum powder metallurgy, where powders are subjected to high temperature in vacuum to remove volatile gaseous species absorbed in and adsorbed on powders. For cryomilled aluminum alloy powders with nanoscale features, degassing can cause accelerated microstructural and chemical changes including removal of volatiles, grain growth, dislocation annihilation, and formation of dispersoids. These changes can significantly alter the mechanical behavior of consolidated components based on their contributions to strength. In this study, cryomilled AA5083 (0.4 wt.% Mn; 4.5 wt.% Mg; minor Si, Fe, Cu, Cr, Zn, Ti; balance Al) powders were degassed at 200, 300, 350, 410 and 500(&)deg;C at a ramp rate of 68.3 (&)deg;C?hr-1 for a soak time of 8 hours with a vacuum at or below 6.5 x 10-3 Pa. Grain size, dislocation density and dispersoid phase constituents were examined as a function of degassing temperature by X-ray diffraction, scanning electron microscopy and transmission electron microscopy, equipped with high angle annular dark field detector and X-ray energy dispersive spectroscopy. Inert gas fusion and thermal conductivity analysis were employed to determine the oxygen, nitrogen and hydrogen concentrations as a function of degassing temperature. Grain size in as-cryomilled powders (21 ~ 34 nm) increased as a function of degassing temperature, and reached a maximum value of 70 ~ 80 nm for powders degassed at 500(&)deg;C for 8 hours. The dislocation density of 1.11 x 1015 m-2 in as-cryomilled powders decreased to 1.56 x 1014 m-2 for powders degassed at 500(&)deg;C for 8 hours. The Al6(MnFeCr) phase was the most commonly observed dispersoid, mostly on samples degassed at or above 300(&)deg;C. Volume fraction increased with degassing temperature up to 5 vol.% and the size of the dispersoids grew up to ~ 280 nm. Oxygen and nitrogen content after cryomilling were unaffected by the change in degassing temperature, but the hydrogen content decreased and reached a minimum of 45 (&)#177; 3.16 ppm for cryomilled powders degassed at 500(&)deg;C for 8 hours. Grain growth was quantitatively analyzed based on the general grain growth formula and Burke's model in the presence of pinning forces. Degassing occurred in two different kinetic regimes: Harrison A kinetics at higher temperatures and Harrison B in the lower with a transition temperature of about 287(&)deg;C. Burke's model exhibited a poor fit to the experimental results in higher temperature regime. Desorption of impurities during degassing was analyzed using Fickian diffusion in a spherical coordinate system and an empirical expression based on the exponential decay of average concentration. The activation energy for degassing was estimated to be 16.2 (&)#177; 1.5 kJ?mol-1. Evolutions in composition and microstructure in cryomilled powders as a function of degassing temperature were further analyzed and quantitatively correlated to the strengthening mechanisms of solid solution, grain size reduction (i.e., Hall-Petch), dislocation forest and Orowan. For consolidated AA5083 derived from cryomilled powders, strengthening by grain size reduction was the dominant mechanism of strengthening.
Show less - Date Issued
- 2016
- Identifier
- CFE0006461, ucf:51426
- Format
- Document (PDF)
- PURL
- http://purl.flvc.org/ucf/fd/CFE0006461
- Title
- A Study of Crystallization Behavior in Phase Separated Chalcogenide Glasses.
- Creator
-
Buff, Andrew, Richardson, Kathleen, Sohn, Yongho, Gaume, Romain, Fargin, Evelyne, University of Central Florida
- Abstract / Description
-
Chalcogenide glasses (ChG) are known for their wide transmission ranges in the infrared and for their high refractive indices. However, applications for ChG are often limited by their poor thermal/mechanical properties. Precipitating a secondary crystalline phase in the glass matrix can improve these properties, but too much crystallization and/or large or multiple phase crystallites can lead to a loss in infrared (IR) transmission. Controlled crystallization can be used to tune the...
Show moreChalcogenide glasses (ChG) are known for their wide transmission ranges in the infrared and for their high refractive indices. However, applications for ChG are often limited by their poor thermal/mechanical properties. Precipitating a secondary crystalline phase in the glass matrix can improve these properties, but too much crystallization and/or large or multiple phase crystallites can lead to a loss in infrared (IR) transmission. Controlled crystallization can be used to tune the properties of these glasses. This work examines the crystallization behavior in phase separated chalcogenide glasses in the GeSe2-As2Se3-PbSe glass system.Specifically, the research presented in this thesis work has investigated the crystallization behavior in the 20GeSe2-60As2Se3-20PbSe (20 PbSe) and 15GeSe2-45As2Se3-40PbSe (40 PbSe) glasses for an IR optical system operating in the 3 to 5 (&)#181;m range. While both of these glasses were found to have droplet-matrix phase separation, the morphology differed from each other in two key ways. First, the droplets seen in the 20 PbSe glass (100-130 nm) are roughly twice as big as those in the 40 PbSe glass (35-45 nm). The droplet sizes seen in the base glass directly affect the short wavelength cutoff of the two glasses where the 20 PbSe glass (1.993 (&)#181;m) has a longer wavelength cutoff than the 40 PbSe (1.319 (&)#181;m). Secondly, the 20 PbSe glass has Pb-rich droplets and the 40 PbSe glass has a Pb-rich matrix, impacting where the initial stages of crystallization are initiated. Crystallization occurs in the Pb-rich phase and affects the glass-ceramic properties differently depending on whether the Pb-rich phase is the minority phase (20 PbSe) or the majority phase (40 PbSe). When the crystallization occurs in the majority phase, it greatly affects the hardness, density, and refractive index. When the crystallization occurs in the minority phase, the hardness and density change negligibly while the refractive index still shows significant change. While both glasses show an effective index change and 3-5 (&)#181;m transmission in their base form, only the 40 PbSe maintains the transmission window after the heat-treatments used in this study.The work reported in this thesis has shown how the crystallization process can be used to develop a gradient refractive index (GRIN) component in an IR optical system. While the composition and crystallization protocols are not optimized for further transfer of the technology to commercial products, the basis of this work shows the process of developing a glass-ceramic for the application.
Show less - Date Issued
- 2016
- Identifier
- CFE0006271, ucf:51032
- Format
- Document (PDF)
- PURL
- http://purl.flvc.org/ucf/fd/CFE0006271
- Title
- Processing and Characterization of Continuous Basalt Fiber Reinforced Ceramic Matrix Composites Using Polymer Derived Ceramics.
- Creator
-
Cox, Sarah, Gou, Jihua, Kapat, Jayanta, Sohn, Yongho, University of Central Florida
- Abstract / Description
-
The need for high performance vehicles in the aerospace industry requires materials which can withstand high loads and high temperatures. New developments in launch pads and infrastructure must also be made to handle this intense environment with lightweight, reusable, structural materials. By using more functional materials, better performance can be seen in the launch environment, and launch vehicle designs which have not been previously used can be considered. The development of high...
Show moreThe need for high performance vehicles in the aerospace industry requires materials which can withstand high loads and high temperatures. New developments in launch pads and infrastructure must also be made to handle this intense environment with lightweight, reusable, structural materials. By using more functional materials, better performance can be seen in the launch environment, and launch vehicle designs which have not been previously used can be considered. The development of high temperature structural composite materials has been very limited due to the high cost of the materials and the processing needed. Polymer matrix composites can be used for temperatures up to 260(&)deg;C. Ceramics can take much higher temperatures, but they are difficult to produce and form in bulk volumes. Polymer Derived Ceramics (PDCs) begin as a polymer matrix, allowing a shape to be formed and cured and then to be pyrolized in order to obtain a ceramic with the associated thermal and mechanical properties. The use of basalt in structural and high temperature applications has been under development for over 50 years, yet there has been little published research on the incorporation of basalt fibers as a reinforcement in the composites. In this study, continuous basalt fiber reinforced PDCs have been fabricated and tested for the applicability of this composite system as a high temperature structural composite material. The oxyacetylene torch testing and three point bend testing have been performed on test panels and the test results are presented.
Show less - Date Issued
- 2014
- Identifier
- CFE0005320, ucf:50530
- Format
- Document (PDF)
- PURL
- http://purl.flvc.org/ucf/fd/CFE0005320
- Title
- Interdiffusion Study of Mg-AA6061 System.
- Creator
-
Fu, Mian, Sohn, Yongho, Coffey, Kevin, An, Linan, University of Central Florida
- Abstract / Description
-
Magnesium (Mg) is a light-weight metal that has extraordinary physical and chemical properties for many potential applications in automobile, military, and electronics. Aluminum alloys, because of its light-weight, high strength and corrosion resistance have a wide range of commercial applications. Given these two, sometime competing, alloy systems, there are now many applications where the metallurgical compatibility of Mg- and Al-alloys are required for engineering applications. One such...
Show moreMagnesium (Mg) is a light-weight metal that has extraordinary physical and chemical properties for many potential applications in automobile, military, and electronics. Aluminum alloys, because of its light-weight, high strength and corrosion resistance have a wide range of commercial applications. Given these two, sometime competing, alloy systems, there are now many applications where the metallurgical compatibility of Mg- and Al-alloys are required for engineering applications. One such case is the development of diffusion barrier for U-Mo metallic fuel in Al-alloy cladding, where Mg, with its complete immiscibility with U and Mo is being considered as the diffusion barrier. While negligible diffusional interaction between Mg and U-Mo alloys have been reported, diffusional interaction between the Mg and Al-alloy cladding has not been investigated. In this study, solid-to-solid diffusion couples were assembled using discs of pure Mg (99.999 %) and AA6061 Al-alloy. After preparation, Mg was diffusion bonded to AA6061 in sealed quartz capsule at 300(&)deg;, 350(&)deg;, and 400(&)deg;C for 720, 360, and 240 hours, respectively. Scanning electron microscopy was used to inspect the interdiffusion zone, while phase identification was performed using X-ray energy dispersive spectroscopy. One specific phase that exists in the binary Mg-Al system, labeled (")epsilon(") was observed and characterized by transmission electron microscopy. From the preceding data, the growth rates as well as interdiffusion coefficients of the intermetallic phases were extracted and compared to previous investigations using pure Mg and Al.
Show less - Date Issued
- 2013
- Identifier
- CFE0005333, ucf:50521
- Format
- Document (PDF)
- PURL
- http://purl.flvc.org/ucf/fd/CFE0005333
- Title
- Microstructure and Chemistry Evaluation of Direct Metal Laser Sintered 15-5 PH Stainless Steel.
- Creator
-
Coffy, Kevin, Sohn, Yongho, Coffey, Kevin, Richardson, Martin, University of Central Florida
- Abstract / Description
-
15-5PH stainless steel is an important alloy in the aerospace, chemical, and nuclear industries for its high strength and corrosion resistance at high temperature. Thus, this material is a good candidate for processing development in the direct metal laser sintering (DMLS) branch of additive manufacturing. The chemistry and microstructure of this alloy processed via DMLS was compared to its conventionally cast counterpart through various heat treatments as part of a characterization effort....
Show more15-5PH stainless steel is an important alloy in the aerospace, chemical, and nuclear industries for its high strength and corrosion resistance at high temperature. Thus, this material is a good candidate for processing development in the direct metal laser sintering (DMLS) branch of additive manufacturing. The chemistry and microstructure of this alloy processed via DMLS was compared to its conventionally cast counterpart through various heat treatments as part of a characterization effort. The investigation utilized optical microscopy, scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-Ray diffractometry (XRD), energy dispersive X-Ray spectroscopy (EDS) and glow discharge atomic emission spectrometry (GDS) techniques. DMLS processed samples contained a layered microstructure in which the prior austenite grain sizes were relatively smaller than the cast and annealed prior austenite grain size. The largest of the quantifiable DMLS prior austenite grains had an ASTM grain size of approximately 11.5-12 (6.7?m to 5.6?m, respectively) and the cast and annealed prior austenite grain size was approximately 7-7.5 (31.8?m to 26.7?m, respectively), giving insight to the elevated mechanical properties of the DMLS processed alloy. During investigation, significant amounts of retained austenite phase were found in the DMLS processed samples and quantified by XRD analysis. Causes of this phase included high nitrogen content, absorbed during nitrogen gas atomization of the DMLS metal powder and from the DMLS build chamber nitrogen atmosphere. Nitrogen content was quantified by GDS for three samples. DMLS powder produced by nitrogen gas atomization had a nitrogen content of 0.11 wt%. A DMLS processed sample contained 0.08 wt% nitrogen, and a conventionally cast and annealed sample contained only 0.019 wt% nitrogen. In iron based alloys, nitrogen is a significant austenite promoter and reduced the martensite start and finish temperatures, rendering the standard heat treatments for the alloy ineffective in producing full transformation to martensite. Process improvements are proposed along with suggested future research.
Show less - Date Issued
- 2014
- Identifier
- CFE0005317, ucf:50507
- Format
- Document (PDF)
- PURL
- http://purl.flvc.org/ucf/fd/CFE0005317
- Title
- The Influence of Alloying Additions on Diffusion and Strengthening of Magnesium.
- Creator
-
Kammerer, Catherine, Sohn, Yongho, Coffey, Kevin, Challapalli, Suryanarayana, Gordon, Ali, University of Central Florida
- Abstract / Description
-
Magnesium alloys are being developed as advanced materials for structural applications where reduced weight is a primary motivator. Alloying can enhance the properties of magnesium without significantly affecting its density. Essential to alloy development, inclusive of processing parameters, is knowledge of thermodynamic, kinetic, and mechanical behavior of the alloy and its constituents. Appreciable progress has been made through conventional development processes, but to accelerate...
Show moreMagnesium alloys are being developed as advanced materials for structural applications where reduced weight is a primary motivator. Alloying can enhance the properties of magnesium without significantly affecting its density. Essential to alloy development, inclusive of processing parameters, is knowledge of thermodynamic, kinetic, and mechanical behavior of the alloy and its constituents. Appreciable progress has been made through conventional development processes, but to accelerate development of suitable wrought Mg alloys, an integrated Materials Genomic approach must be taken where thermodynamics and diffusion kinetic parameters form the basis of alloy design, process development, and properties-driven applications.The objective of this research effort is twofold: first, to codify the relationship between diffusion behavior, crystal structure, and mechanical properties; second, to provide fundamental data for the purpose of wrought Mg alloy development. Together, the principal deliverable of this work is an advanced understanding of Mg systems. To that end, the objective is accomplished through an aggregate of studies. The solid-to-solid diffusion bonding technique is used to fabricate combinatorial samples of Mg-Al-Zn ternary and Mg-Al, Mg-Zn, Mg-Y, Mg-Gd, and Mg-Nd binary systems. The combinatorial samples are subjected to structural and compositional characterization via Scanning Electron Microscopy with X-ray Energy Dispersive Spectroscopy, Electron Probe Microanalysis, and analytical Transmission Electron Microscopy. Interdiffusion in binary Mg systems is determined by Sauer-Freise and Boltzmann-Matano methods. Kirkaldy's extension of the Boltzmann-Matano method, on the basis of Onsager's formalism, is employed to quantify the main- and cross-interdiffusion coefficients in ternary Mg solid solutions. Impurity diffusion coefficients are determined by way of the Hall method. The intermetallic compounds and solid solutions formed during diffusion bonding of the combinatorial samples are subjected to nanoindentation tests, and the nominal and compositionally dependent mechanical properties are extracted by the Oliver-Pharr method.In addition to bolstering the scantly available experimental data and first-principles computations, this work delivers several original contributions to the state of Mg alloy knowledge. The influence of Zn concentration on Al impurity diffusion in binary Mg(Zn) solid solution is quantified to impact both the pre-exponential factor and activation energy. The main- and cross-interdiffusion coefficients in the ternary Mg solid solution of Mg-Al-Zn are reported wherein the interdiffusion of Zn is shown to strongly influence the interdiffusion of Mg and Al. A critical examination of rare earth element additions to Mg is reported, and a new phase in thermodynamic equilibrium with Mg-solid solution is identified in the Mg-Gd binary system. It is also demonstrated that Mg atoms move faster than Y atoms. For the first time the mechanical properties of intermetallic compounds in several binary Mg systems are quantified in terms of hardness and elastic modulus, and the influence of solute concentration on solid solution strengthening in binary Mg alloys is reported. The most significant and efficient solid solution strengthening is achieved by alloying Mg with Gd. The Mg-Nd and Mg-Gd intermetallic compounds exhibited better room temperature creep resistance than intermetallic compounds of Mg-Al. The correlation between the concentration dependence of mechanical properties and atomic diffusion is deliberated in terms of electronic nature of the atomic structure.
Show less - Date Issued
- 2015
- Identifier
- CFE0005815, ucf:50043
- Format
- Document (PDF)
- PURL
- http://purl.flvc.org/ucf/fd/CFE0005815
- Title
- Development of Nitrogen Concentration During Cryomilling of Aluminum Composites.
- Creator
-
Hofmeister, Clara, Sohn, Yongho, Suryanarayana, Challapalli, Coffey, Kevin, University of Central Florida
- Abstract / Description
-
The ideal properties of a structural material are light weight with extensive strength and ductility. A composite with high strength and tailorable ductility was developed consisting of nanocrystalline AA5083, boron carbide and coarser grained AA5083. The microstructure was determined through optical microscopy and transmission electron microscopy. A technique was developed to determine the nitrogen concentration of an AA5083 composite from secondary ion mass spectrometry utilizing a nitrogen...
Show moreThe ideal properties of a structural material are light weight with extensive strength and ductility. A composite with high strength and tailorable ductility was developed consisting of nanocrystalline AA5083, boron carbide and coarser grained AA5083. The microstructure was determined through optical microscopy and transmission electron microscopy. A technique was developed to determine the nitrogen concentration of an AA5083 composite from secondary ion mass spectrometry utilizing a nitrogen ion-implanted standard. Aluminum nitride and amorphous nitrogen-rich dispersoids were found in the nanocrystalline aluminum grain boundaries. Nitrogen concentration increased as a function of cryomilling time up to 72hours. A greater nitrogen concentration resulted in an enhanced thermal stability of the nanocrystalline aluminum phase and a resultant increase in hardness. The distribution of the nitrogen-rich dispersoids may be estimated considering their size and the concentration of nitrogen in the composite. Contributions to strength and ductility from the Orowan relation can be more accurately modeled with the quantified nitrogen concentration.
Show less - Date Issued
- 2013
- Identifier
- CFE0004864, ucf:49702
- Format
- Document (PDF)
- PURL
- http://purl.flvc.org/ucf/fd/CFE0004864
- Title
- Barium Based Halide Scintillator Ceramics for Gamma Ray Detection.
- Creator
-
Shoulders, William, Gaume, Romain, Coffey, Kevin, Sohn, Yongho, University of Central Florida
- Abstract / Description
-
As our understanding of ceramic processing methods for the purpose of fabricating polycrystalline optical materials has increased over the past few decades, the race is on to bring ceramic technology to markets where single crystalline materials have traditionally been used. One such market is scintillators. This Master's thesis focuses specifically on a class of materials attractive for use as gamma-ray scintillators. These barium based halides can potentially be utilized in fields...
Show moreAs our understanding of ceramic processing methods for the purpose of fabricating polycrystalline optical materials has increased over the past few decades, the race is on to bring ceramic technology to markets where single crystalline materials have traditionally been used. One such market is scintillators. This Master's thesis focuses specifically on a class of materials attractive for use as gamma-ray scintillators. These barium based halides can potentially be utilized in fields applications ranging from ionizing radiation detection in the field to high-energy physics experimentation. Barium bromide iodide and barium chloride single crystals have already showed high light yield, fast scintillation decay, and high energy resolution, all desirable properties for a scintillator. This work attempts to show the likelihood of moving towards polycrystalline scintillators to take advantage of the lower processing temperature, higher manufacturing output, and overall reduced cost. The experiments begin with identifying appropriate sintering conditions for hot pressed ceramics of BaBrI and BaCl2. Possible sources of optical loss in the first phase of hot pressed samples are investigated using a wide range of characterization tools. Preliminary luminescence and scintillation measurements are reported for a translucent sample of BaBrI. Recommendations are made to move toward highly transparent ceramics with scintillation properties approaching those measured in single crystal samples.
Show less - Date Issued
- 2013
- Identifier
- CFE0005258, ucf:50576
- Format
- Document (PDF)
- PURL
- http://purl.flvc.org/ucf/fd/CFE0005258
- Title
- In-situ synchrotron studies of turbine blade thermal barrier coatings under extreme environments.
- Creator
-
Knipe, Kevin, Raghavan, Seetha, Gordon, Ali, Kapat, Jayanta, Sohn, Yongho, University of Central Florida
- Abstract / Description
-
Thermal Barrier Coatings have been used for decades to impose a thermal gradient between the hot combustion gases and the underlying superalloy substrate in engine turbine blades. Yttria Stabilized Zirconia (YSZ) is an industry standard high temperature ceramic for turbine applications. The protective coating is adhered to the substrate using a nickel based alloy bond coat. Through exposure to high temperature, a Thermally Grown Oxide (TGO) layer develops at the bond coat-YSZ interface. Large...
Show moreThermal Barrier Coatings have been used for decades to impose a thermal gradient between the hot combustion gases and the underlying superalloy substrate in engine turbine blades. Yttria Stabilized Zirconia (YSZ) is an industry standard high temperature ceramic for turbine applications. The protective coating is adhered to the substrate using a nickel based alloy bond coat. Through exposure to high temperature, a Thermally Grown Oxide (TGO) layer develops at the bond coat-YSZ interface. Large residual stresses develop in these layers due to thermal expansion mismatch that occurs during cool down from high temperature spraying and cyclic operating conditions. Despite their standard use, much is to be determined as to how these residual stresses are linked to the various failure modes. This study developed techniques to monitor the strain and stress in these internal layers during thermal gradient and mechanical conditions representing operating conditions. The thermal gradient is applied across the coating thickness of the tubular samples from infrared heating of the outer coating and forced air internal cooling of the substrate. While thermal and mechanical loading conditions are applied, 2-dimensional diffraction measurements are taken using the high-energy Synchrotron X-Rays and analyzed to provide high-resolution depth-resolved strain. This study will include fatigue comparisons through use of samples, which are both 'as-coated' as well as aged to various stages in a TBC lifespan. Studies reveal that variations in thermal gradients and mechanical loads create corresponding trends in depth resolved strains with the largest effects displayed at or near the bond coat/TBC interface. Single cycles as well as experiments targeting thermal gradient and mechanical effects were conducted to capture these trends. Inelastic behavior such as creep was observed and quantified for the different layers at high temperatures. From these studies more accurate lifespan predictions, material behaviors, and causes of failure modes can be determined. The work further develops measurement and analysis techniques for diffraction measurements in internal layers on a coated tubular sample which can be used by various industries to analyze similar geometries with different applications.
Show less - Date Issued
- 2014
- Identifier
- CFE0005640, ucf:50206
- Format
- Document (PDF)
- PURL
- http://purl.flvc.org/ucf/fd/CFE0005640
- Title
- Assessment of Microstructure and Mechanical Behavior of Materials and Phases Observed in Low-Enriched Uranium Monolithic Fuel Plates After Fabrication.
- Creator
-
Newell, Ryan, Sohn, Yongho, Florczyk, Stephen, Fang, Jiyu, Keiser, Dennis, Kwok, Kawai, University of Central Florida
- Abstract / Description
-
Low enriched uranium (LEU) fuels are being developed to reduce the use of highly enriched uranium in power generation to reduce proliferation risks. Challenges arise in providing sufficient fissile U in LEU without reactor redesign. As such, a novel monolithic fuel plate design employs LEU alloyed with 10 wt. % Mo. Throughout fabrication of these fuel plates, metallurgical transformations and reactions take place as a result of elevated temperatures during processing. The transformations...
Show moreLow enriched uranium (LEU) fuels are being developed to reduce the use of highly enriched uranium in power generation to reduce proliferation risks. Challenges arise in providing sufficient fissile U in LEU without reactor redesign. As such, a novel monolithic fuel plate design employs LEU alloyed with 10 wt. % Mo. Throughout fabrication of these fuel plates, metallurgical transformations and reactions take place as a result of elevated temperatures during processing. The transformations include decomposition of the metastable body-centered cubic ? phase in the fuel and metallurgical interactions at interfaces between fuel plate components. This work aims to provide further understanding into physical and mechanical behavior of these constituents as they relate to fuel plate processing and performance. Fuel plate processing includes alloying the U, applying a Zr diffusion barrier, and cladding in AA6061 via hot isostatic press. Experimental Zr barriers were applied via electroplating, plasma-spraying, or roll-bonding and characterized using optical and electron microscopy, demonstrating that roll-bonded Zr exhibits the most favorable properties. During fabrication, regions of the ?-U decompose into ? and ?' which revert to ? during annealing or irradiation and heat treatments were designed to induce similar transformations and characterize them using x-ray diffraction and electron microscopy, resulting in a model describing the reversion as a function of time and temperature. The mechanical properties of the fuel and other constituent phases were investigated via instrumented indentation of fuel plates. Phases that occurred in small, discontinuous regions were fabricated in diffusion couples for more reliable indentation. The kinetic and mechanical data produced from this study can be used to estimate the phase constitution of the fuel plates and subsequently, its behavior in response to fabrication and irradiation.
Show less - Date Issued
- 2018
- Identifier
- CFE0007349, ucf:52109
- Format
- Document (PDF)
- PURL
- http://purl.flvc.org/ucf/fd/CFE0007349
- Title
- Fundamental core effects in Co-Cr-Fe-Ni based high entropy alloys.
- Creator
-
Mehta, Abhishek, Sohn, Yongho, Coffey, Kevin, Kushima, Akihiro, Jiang, Tengfei, Stolbov, Sergey, University of Central Florida
- Abstract / Description
-
High entropy alloys (HEAs) are near equiatomic multi-principal-element-alloys (MPEAs) which are different from traditional solvent-based multicomponent alloys. Based on initial work by Yeh and Co-workers, they were proposed to exhibit four (")core(") effects: high entropy, sluggish diffusion, lattice distortion, and cocktail effect. Present work investigates two of the four (")core(") effects, i.e. high entropy and sluggish diffusion effects, in Co-Cr-Fe-Ni based transition metal high entropy...
Show moreHigh entropy alloys (HEAs) are near equiatomic multi-principal-element-alloys (MPEAs) which are different from traditional solvent-based multicomponent alloys. Based on initial work by Yeh and Co-workers, they were proposed to exhibit four (")core(") effects: high entropy, sluggish diffusion, lattice distortion, and cocktail effect. Present work investigates two of the four (")core(") effects, i.e. high entropy and sluggish diffusion effects, in Co-Cr-Fe-Ni based transition metal high entropy alloys. Solid-to-solid diffusion couple approach was adopted to investigate, these core effects. Experimental results contradicts the (")high entropy(") effect based on thermodynamics analysis: that the HEAs with low entropy of mixing may be thermodynamically more stable than the HEA of similar constituent elements with high entropy of mixing. In such cases, enthalpy of mixing can also play a vital role in stabilizing the HEA with lower entropy of mixing. Measurement of diffusion coefficients (i.e. both interdiffusion and tracer diffusion coefficients) in HEAs and its comparison with conventional solvent-based multicomponent alloys suggests that diffusion is not always sluggish in high entropy alloys. Contrary to previous findings, larger fluctuations in lattice potential energy (LPE) of an alloy may not always result in anomalously slow diffusion, in comparison to alloy systems which exhibits smaller fluctuation in LPE. Findings from his dissertation provide a (")controversial(") understanding of high entropy alloys, and alloy development strategies in the future for the most aggressive applications such as those found in gas turbines and nuclear reactors. As these applications will certainly require the knowledge of high temperature stability and nature of diffusion under extreme application environment.
Show less - Date Issued
- 2019
- Identifier
- CFE0007501, ucf:52645
- Format
- Document (PDF)
- PURL
- http://purl.flvc.org/ucf/fd/CFE0007501
