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DESIGN, FABRICATION AND TESTING OF A LOW TEMPERATURE HEAT PIPE THERMAL SWITCH WITH SHAPE MEMORY HELICAL ACTUATORS
Title
DESIGN, FABRICATION AND TESTING OF A LOW TEMPERATURE HEAT PIPE THERMAL SWITCH WITH SHAPE MEMORY HELICAL ACTUATORS.
Creator
Benafan, Othmane, Vaidyanathan, Raj, University of Central Florida
Abstract / Description
This work reports on the design, fabrication and testing of a thermal switch wherein the open and closed states are actuated by shape memory alloy elements while heat is transferred by a heat-pipe. The motivation for such a switch comes from NASA's need for thermal management in advanced spaceport applications associated with future lunar and Mars missions. For example, as the temperature can approximately vary between 40 K to 400 K during lunar day/night cycles, such a switch can reject...
Show moreThis work reports on the design, fabrication and testing of a thermal switch wherein the open and closed states are actuated by shape memory alloy elements while heat is transferred by a heat-pipe. The motivation for such a switch comes from NASA's need for thermal management in advanced spaceport applications associated with future lunar and Mars missions. For example, as the temperature can approximately vary between 40 K to 400 K during lunar day/night cycles, such a switch can reject heat from a cryogen tank in to space during the night cycle while providing thermal isolation during the day cycle. By utilizing shape memory alloy elements in the thermal switch, the need for complicated sensors and active control systems are eliminated while offering superior thermal isolation in the open state. Nickel-Titanium-Iron (Ni-Ti-Fe) shape memory springs are used as the sensing and actuating elements. Iron (Fe) lowers the phase transformation temperatures to cryogenic regimes of operation while introducing an intermediate, low hysteretic, trigonal R-phase in addition to the usual cubic and monoclinic phases typically observed in binary NiTi. The R-phase to cubic phase transformation is used in this application. The methodology of shape memory spring design and fabrication from wire including shape setting is described. Heat transfer is accomplished via heat acquisition, transport and rejection in a variable length heat pipe with pentane and R-134a as working fluids. The approach used to design the shape memory elements, quantify the heat transfer at both ends of the heat pipe and the pressures and stresses associated with the actuation are outlined. Testing of the switch is accomplished in a vacuum bell jar with instrumentation feedthroughs using valves to control the flow of liquid nitrogen and heaters to simulate the temperature changes. Various performance parameters are measured and reported under both transient and steady-state conditions. Funding from NASA Kennedy Space Center for this work is gratefully acknowledged.
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Date Issued
2009
Identifier
CFE0002810, ucf:48142
Format
Document (PDF)
PURL
http://purl.flvc.org/ucf/fd/CFE0002810
Deformation and Phase Transformation Processes in Polycrystalline NiTi and NiTiHf High Temperature Shape Memory Alloys
Title
Deformation and Phase Transformation Processes in Polycrystalline NiTi and NiTiHf High Temperature Shape Memory Alloys.
Creator
Benafan, Othmane, Vaidyanathan, Rajan, Gordon, Ali, Notardonato, William, Kapat, Jayanta, University of Central Florida
Abstract / Description
The unique ability of shape memory alloys (SMAs) to remember and recover their original shape after large deformation offers vast potential for their integration in advanced engineering applications. SMAs can generate recoverable shape changes of several percent strain even when opposed by large stresses owing to reversible deformation mechanisms such as twinning and stress-induced martensite. For the most part, these alloys have been largely used in the biomedical industry but with limited...
Show moreThe unique ability of shape memory alloys (SMAs) to remember and recover their original shape after large deformation offers vast potential for their integration in advanced engineering applications. SMAs can generate recoverable shape changes of several percent strain even when opposed by large stresses owing to reversible deformation mechanisms such as twinning and stress-induced martensite. For the most part, these alloys have been largely used in the biomedical industry but with limited application in other fields. This limitation arises from the complexities of prevailing microstructural mechanisms that lead to dimensional instabilities during repeated thermomechanical cycling. Most of these mechanisms are still not fully understood, and for the most part unexplored. The objective of this work was to investigate these deformation and transformation mechanisms that operate within the low temperature martensite and high temperature austenite phases, and changes between these two states during thermomechanical cycling. This was accomplished by combined experimental and modeling efforts aided by an in situ neutron diffraction technique at stress and temperature. The primary focus was to investigate the thermomechanical response of a polycrystalline Ni49.9Ti50.1 (in at.%) shape memory alloy under uniaxial deformation conditions. Starting with the deformation of the cubic austenitic phase, the microstructural mechanisms responsible for the macroscopic inelastic strains during isothermal loading were investigated over a broad range of conditions. Stress-induced martensite, retained martensite, deformation twinning and slip processes were observed which helped in constructing a deformation map that contained the limits over which each of the identified mechanisms was dominant. Deformation of the monoclinic martensitic phase was also investigated where the microstructural changes (texture, lattice strains, and phase fractions) during room-temperature deformation and subsequent thermal cycling were captured and compared to the bulk macroscopic response of the alloy. This isothermal deformation was found to be a quick and efficient method for creating a strong and stable two-way shape memory effect.The evolution of inelastic strains with thermomechanical cycling of the same NiTi alloy, as it relates to the alloy stability, was also studied. The role of pre-loading the material in the austenite phase versus the martensite phase as a function of the active deformation modes (deformation processes as revealed in this work) were investigated from a macroscopic and microstructural perspective. The unique contribution from this work was the optimization of the transformation properties (e.g., actuation strain) as a function of deformation levels and pre-loading temperatures. Finally, the process used to set actuators, referred to as shape setting, was investigated while examining the bulk polycrystalline NiTi and the microstructure simultaneously through in situ neutron diffraction at stress and temperature. Knowledge gained from the binary NiTi study was extended to the investigation of a ternary Ni-rich Ni50.3Ti29.7Hf20 (in at.%) for use in high-temperature, high-force actuator applications. This alloy exhibited excellent dimensional stability and high work output that were attributed to a coherent, nanometer size precipitate phase that resulted from an aging treatment. Finally, work was initiated as part of this dissertation to develop sample environment equipment with multiaxial capabilities at elevated temperatures for the in situ neutron diffraction measurements of shape memory alloys on the VULCAN Diffractometer at Oak Ridge National Laboratory. The developed capability will immediately aid in making rapid multiaxial measurements on shape memory alloys wherein the texture, strain and phase fraction evolution are followed with changes in temperature and stress.This work was supported by funding from the NASA Fundamental Aeronautics Program, Supersonics Project including (Grant No. NNX08AB51A). This work has also benefited from the use of the Lujan Neutron Scattering Center at LANSCE, which is funded by the Office of Basic Energy Sciences DOE. LANL is operated by Los Alamos National Security LLC under DOE Contract No. DE-AC52-06NA25396.
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Date Issued
2012
Identifier
CFE0004496, ucf:49288
Format
Document (PDF)
PURL
http://purl.flvc.org/ucf/fd/CFE0004496