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- Title
- ROBUST ESTIMATION AND ADAPTIVE GUIDANCE FOR MULTIPLE UAVS' COOPERATION.
- Creator
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Allen, Randal, Xu, Chengying, University of Central Florida
- Abstract / Description
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In this paper, an innovative cooperative navigation method is proposed for multiple Unmanned Air Vehicles (UAVs) based on online target position measurements. These noisy position measurement signals are used to estimate the target's velocity for non-maneuvering targets or the target's velocity and acceleration for maneuvering targets. The estimator's tracking capability is physically constrained due to the target's kinematic limitations and therefore is potentially improvable...
Show moreIn this paper, an innovative cooperative navigation method is proposed for multiple Unmanned Air Vehicles (UAVs) based on online target position measurements. These noisy position measurement signals are used to estimate the target's velocity for non-maneuvering targets or the target's velocity and acceleration for maneuvering targets. The estimator's tracking capability is physically constrained due to the target's kinematic limitations and therefore is potentially improvable by designing a higher performance estimator. An H-infinity filter is implemented to increase the robustness of the estimation accuracy. The performance of the robust estimator is compared to a Kalman filter and the results illustrate more precise estimation of the target's motion in compensating for surrounding noises and disturbances. Furthermore, an adaptive guidance algorithm, based on the seeker's field-of-view and linear region, is used to deliver the pursuer to the maneuvering target. The initial guidance algorithm utilizes the velocity pursuit guidance law because of its insensitivity to target motion; while the terminal guidance algorithm leverages the acceleration estimates (from the H-infinity filter) to augment the proportional navigation guidance law for increased accuracy in engaging maneuvering targets. The main objective of this work is to develop a robust estimator/tracker and an adaptive guidance algorithm which are directly applicable UAVs.
Show less - Date Issued
- 2009
- Identifier
- CFE0002535, ucf:47650
- Format
- Document (PDF)
- PURL
- http://purl.flvc.org/ucf/fd/CFE0002535
- Title
- INTEGRATED SERVOMECHANISM AND PROCESS CONTROL FOR MACHINING PROCESSES.
- Creator
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Tang, Yan, Xu, Chengying, University of Central Florida
- Abstract / Description
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In this research, the integration of the servomechanism control and process control for machining processes has been studied. As enabling strategies for next generation quality control, process monitoring and open architecture machine tools will be implemented on production floor. This trend brings a new method to implement control algorithm in machining processes. Instead of using separate modules for servomechanism control and process control individually, the integrated controller is...
Show moreIn this research, the integration of the servomechanism control and process control for machining processes has been studied. As enabling strategies for next generation quality control, process monitoring and open architecture machine tools will be implemented on production floor. This trend brings a new method to implement control algorithm in machining processes. Instead of using separate modules for servomechanism control and process control individually, the integrated controller is proposed in this research to simultaneously achieve goals in servomechanism level and the process level. This research is motivated by the benefits brought by the integration of servomechanism control and process control. Firstly, the integration simplifies the control system design. Secondly, the integration promotes the adoption of process control on production floor. Thirdly, the integration facilitates portability between machine tools. Finally, the integration provides convenience for both the servomechanism and process simulation in virtual machine tool environment. The servomechanism control proposed in this research is based on error space approach. This approach is suitable for motion control for complex contour. When implement the integration of servomechanism control and process control, two kinds of processes may be encountered. One is the process whose model parameters can be aggregated with the servomechanism states and the tool path does not need real time offset. The other is the process which does not have direct relationship with the servomechanism states and tool path may need to be modified real time during machining. The integration strategies applied in error space are proposed for each case. Different integration strategies would propagate the process control goal into the motion control scheme such that the integrated control can simultaneously achieve goals of both the servomechanism and the process levels. Integrated force-contour-position control in turning is used as one example in which the process parameters can be aggregated with the servomechanism states. In this case, the process level aims to minimize cutting force variation while the servomechanism level is to achieve zero contour error. Both force variation and contour error can be represented by the servomechanism states. Then, the integrated control design is formulated as a linear quadratic regulator (LQR) problem in error space. Force variation and contour error are treated as part of performance index to be minimized in the LQR problem. On the other hand, the controller designed by LQR in error space can guarantee the asymptotic tracking stability of the servomechanism for complex contour. Therefore, the integrated controller can implement the process control and the servomechanism control simultaneously. Cutter deflection compensation for helical end milling processes is used as one example in which the process cannot be directly associated with the servomechanism states. Cutter deflection compensation requires real-time tool path offset to reduce the surface error due to cutter deflection. Therefore, real time interpolation is required to provide reference trajectory for the servomechanism controller. With the real time information about surface error, the servomechanism controller can not only implement motion control for contour requirement, but also compensation for the dimensional error caused by cutter deflection. In other words, the real time interpolator along with the servomechanism controller can achieve the goals of both the servomechanism and process level. In this study, the cutter deflection in helical end milling processes is analyzed first to illustrate the indirect relationship between cutter deflection and surface accuracy. Cutter deflection is examined for three kinds of surfaces including straight surface, circular surface, and curved surface. The simulation-based deflection analysis will be used to emulate measurement from sensors and update the real-time interpolator to offset tool path. The controller designed through pole placement in error space can guarantee the robust tracking performance of the updated reference trajectory combining both contour and tool path offset required for deflection compensation. A variety of cutting conditions are simulated to demonstrate the compensation results. In summary, the process control is integrated with the servomechanism control through either direct servomechanism controller design without tool path modification or servomechanism control with real time interpolation responding to process variation. Therefore, the process control can be implemented as a module within machine tools. Such integration will enhance the penetration of process control on production floor to increase machining productivity and product quality.
Show less - Date Issued
- 2009
- Identifier
- CFE0002758, ucf:48116
- Format
- Document (PDF)
- PURL
- http://purl.flvc.org/ucf/fd/CFE0002758
- Title
- STRUCTURAL ANALYSIS AND ACTIVE VIBRATION CONTROL OF TETRAFORM SPACE FRAME FOR USE IN MICRO-SCALE MACHINING.
- Creator
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Knipe, Kevin, Xu, Chengying, University of Central Florida
- Abstract / Description
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This research thesis aims to achieve the structural analysis and active vibration damping of the Tetraform machining structure. The Tetraform is a space frame made up of four equilateral triangles with spherical masses at the four vertices. This frame was originally developed for grinding of optical lenses and is now being adapted for use in micro-precision milling. The Tetraform is beneficial to the milling process due to its exceptionally high dynamic stiffness characteristics, which...
Show moreThis research thesis aims to achieve the structural analysis and active vibration damping of the Tetraform machining structure. The Tetraform is a space frame made up of four equilateral triangles with spherical masses at the four vertices. This frame was originally developed for grinding of optical lenses and is now being adapted for use in micro-precision milling. The Tetraform is beneficial to the milling process due to its exceptionally high dynamic stiffness characteristics, which increases the machining stability and allows for higher material removal rates and accuracy. However, there are still some modes of vibration that are critical to the milling process and need to be dampened out. Under operating conditions of many structures, resonant modes of vibration can easily be excited which often lead to structural failure or significant reduction in operating performance. For the milling application, resonant frequencies of the machining structure can severely limit the milling process. The goal of the presented research is to increase surface and subsurface integrity with optimal material removal rate and least possible machining vibration, while maintaining accurate precision and surface finish. The vibrations from the machine tool not only affect the quality of the machined part but also the machine tool itself, since the cutting tool is susceptible to break or wear quickly when operating at high vibration modes, thus inevitably decreasing tool life. Vibration control has gained considerable attention in many areas including aerospace, automotive, structural, and manufacturing. Positive Position Feedback (PPF) is a vibration control scheme that is commonly used for its robust stability properties. A PPF controller works as a low pass filter, eliminating instability from unmodeled higher-frequency modes. The PPF controller concept is used in developing an active vibration control scheme to target the critical frequencies of the Tetraform. The controller is implemented with use of piezoelectric actuators and sensors, where the sensors are bonded to the opposing sides of the beams as the actuators, allowing for the assumption of collocation. The sensor/actuator pairs are placed at an optimal location on the Tetraform with high modal displacements for all the critical frequencies. Multiple finite element models are developed in order to analyze the structural dynamics and allow for controller design. A model is developed in the finite element software ANSYS and is used to obtain the Tetraform's dynamic characteristics, which include natural frequencies and mode shapes. This model is also used to visualize the changes in mode shapes due to structural modifications or different material selections. Other models are also developed in Matlab and Simulink. This consists of the creation of a finite element model which is then converted to state space. The piezoelectric transducers are included in this model for the input and output of the state space model. This model can be used for controller design where the goal is to create maximum decibel reduction at critical frequencies while attempting to minimize controller effort.
Show less - Date Issued
- 2009
- Identifier
- CFE0002962, ucf:47976
- Format
- Document (PDF)
- PURL
- http://purl.flvc.org/ucf/fd/CFE0002962
- Title
- Process Optimization Towards the Development of an Automated CNC Monitoring System for a Simultaneous Turning and Boring Operation.
- Creator
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Hernandez, Manuel, Xu, Chengying, Chew, Phyekeng, Xu, Yunjun, University of Central Florida
- Abstract / Description
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Manufacturing operations generate revenue by adding value to material through machine work and the cost associated with part production hinders the maximum profit available. In order to remain competitive, companies invest in research to maximize profit and reduce waste of manufacturing operations. This results in cheaper products for the customer without sacrificing quality. The purpose of this research was to identify machine settings of an Okuma LC 40 Turning Center and optimize the cost...
Show moreManufacturing operations generate revenue by adding value to material through machine work and the cost associated with part production hinders the maximum profit available. In order to remain competitive, companies invest in research to maximize profit and reduce waste of manufacturing operations. This results in cheaper products for the customer without sacrificing quality. The purpose of this research was to identify machine settings of an Okuma LC 40 Turning Center and optimize the cost of machining in terms of tool cost and energy consumption while maintaining part quality at a productive cycle time. Studying the relationship between energy consumption, tool life, and cycle time with the speed and feed settings through statistical Analysis of Variance (ANOVA) method will allow the production plant to make profitable financial decisions concerning simultaneous turning operation of forged chrome-alloy steel. The project was divided into three phases; the first phase began with a literature survey of sensors used in current manufacturing research and the adaptation of our sensors to the Okuma LC 40 turning center. Then, phase II used design of experiments to identify spindle speed and feedrate settings that optimize multiple responses related to the turning process. The result was a saving in energy consumption (kWh) by 11.8%, a saving in cutting time by 13.2% for a total cost reduction from $1.15 per tool pass to $1.075 per tool pass. Furthermore, this work provides the foundation for phase III to develop an intelligent monitoring system to provide real-time information about the state of the machine and tool. For a monitoring system to be implemented in production, it should utilize cost effective sensors and be nonintrusive to the cutting operation.
Show less - Date Issued
- 2012
- Identifier
- CFE0004278, ucf:49510
- Format
- Document (PDF)
- PURL
- http://purl.flvc.org/ucf/fd/CFE0004278
- Title
- Multi-Sensor Optimization of the Simultaneous Turning and Boring Operation.
- Creator
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Deane, Erick, Xu, Chengying, Gou, Jihua, Gordon, Ali, University of Central Florida
- Abstract / Description
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To remain competitive in today's demanding economy, there is an increasing demand for improved productivity and scrap reduction in manufacturing. Traditional manufacturing metal removal processes such as turning and boring are still one of the most used techniques for fabricating metal products. Although the essential metal removal process is the same, new advances in technology have led to improvements in the monitoring of the process allowing for reduction of power consumption, tool wear,...
Show moreTo remain competitive in today's demanding economy, there is an increasing demand for improved productivity and scrap reduction in manufacturing. Traditional manufacturing metal removal processes such as turning and boring are still one of the most used techniques for fabricating metal products. Although the essential metal removal process is the same, new advances in technology have led to improvements in the monitoring of the process allowing for reduction of power consumption, tool wear, and total cost of production. Replacing used CNC lathes from the 1980's in a manufacturing facility may prove costly, thus finding a method to modernize the lathes is vital.This research focuses on Phase I and II of a three phase research project where the final goal is to optimize the simultaneous turning and boring operation of a CNC Lathe. From the optimization results it will be possible to build an adaptive controller that will produce parts rapidly while minimizing tool wear and machinist interaction with the lathe. Phase I of the project was geared towards selecting the sensors that were to be used to monitor the operation and designing a program with an architecture that would allow for simultaneous data collection from the selected sensors at high sampling rates. Signals monitored during the operation included force, temperature, vibration, sound, acoustic emissions, power, and metalworking fluid flow rates. Phase II of this research is focused on using the Response Surface Method to build empirical models for various responses and to optimize the simultaneous cutting process. The simultaneous turning and boring process was defined by the four factors of spindle speed, feed rate, outer diameter depth of cut, and inner diameter depth of cut. A total of four sets of experiments were performed. The first set of experiments screened the experimental region toiiidetermine if the cutting parameters were feasible. The next three set s of designs of experiments used Central Composite Designs to build empirical models of each desired response in terms of the four factors and to optimize the process. Each design of experiments was compared with one another to validate that the results achieved were accurate within the experimental region.By using the Response Surface Method optimal machining parameter settings were achieved. The algorithm used to search for optimal process parameter settings was the desirability function. By applying the results from this research to the manufacturing facility, they will achieve reduction in power consumption, reduction in production time, and decrease in the total cost of each part.
Show less - Date Issued
- 2011
- Identifier
- CFE0004098, ucf:49087
- Format
- Document (PDF)
- PURL
- http://purl.flvc.org/ucf/fd/CFE0004098
- Title
- Characterization of Dynamic and Static Mechanical Behavior of Polyetherimide.
- Creator
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Mutter, Nathan, Gordon, Ali, Raghavan, Seetha, Xu, Chengying, University of Central Florida
- Abstract / Description
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Polymers are increasingly being used in engineering designs due to their favorable mechanical properties such as high specific strength, corrosive resistance, manufacturing flexibility. The understanding of the mechanical behavior of these polymers under both static and dynamic loading is critical for their optimal implementation in engineering applications. One such polymer utilized in a wide variety of applications from medical instrumentation to munitions is Polyetherimide, referred to as...
Show morePolymers are increasingly being used in engineering designs due to their favorable mechanical properties such as high specific strength, corrosive resistance, manufacturing flexibility. The understanding of the mechanical behavior of these polymers under both static and dynamic loading is critical for their optimal implementation in engineering applications. One such polymer utilized in a wide variety of applications from medical instrumentation to munitions is Polyetherimide, referred to as Ultem. This thesis characterizes both the static and dynamic mechanical behavior of Ultem 1000 through experimental methods and numerical simulations. Standard compression experiments were conducted on and MTS test frame to characterize the elastic-plastic behavior of Ultem 1000 under quasi-static conditions. The dynamic response of the material was investigated at very high strain rates using a custom built miniaturized Kolsky bar apparatus. The smaller Kolsky bar configuration was chosen over the conventional Kolsky device to increase the maximum capable strain rates and to reduce common experimental problems such as wave dispersion, friction, and stress equilibrium. Since a universal test standard for this apparatus is not available, the details of the design, construction, and experimental procedures of this device are provided. The results of the high strain rate testing revealed a bilinear relationship between the material yield stress and strain rate. This relationship was modeled using the Ree-Eyring two stage activation process equation.
Show less - Date Issued
- 2012
- Identifier
- CFE0004238, ucf:49533
- Format
- Document (PDF)
- PURL
- http://purl.flvc.org/ucf/fd/CFE0004238
- Title
- Coupled Usage of Discrete Hole and Transpired Film For Better Cooling Performance.
- Creator
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Torrance, Michael, Kapat, Jayanta, Vasu Sumathi, Subith, Xu, Chengying, University of Central Florida
- Abstract / Description
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Electricity has become so ingrained in everyday life that the current generation has no knowledge of life without it. The majority of power generation in the United States is the result of turbines of some form. With such widespread utilization of these complex rotating machines, any increase in efficiency translates into improvements in the current cost of energy. These improvements manifest themselves as reductions in greenhouse emissions or possible savings to the consumer. The most...
Show moreElectricity has become so ingrained in everyday life that the current generation has no knowledge of life without it. The majority of power generation in the United States is the result of turbines of some form. With such widespread utilization of these complex rotating machines, any increase in efficiency translates into improvements in the current cost of energy. These improvements manifest themselves as reductions in greenhouse emissions or possible savings to the consumer. The most important temperature regarding turbine performance is the temperature of the hot gas entering the turbine, denoted turbine inlet temperature. Increasing the turbine inlet temperature allows for increases in power production as well as increases in efficiency. The challenge with increasing this temperature, currently the hottest temperature seen by the turbine, is that it currently already exceeds the melting point of the metals that the turbine is manufactured from. Active cooling of stationary and rotating components in the turbine is required. Cooling flows are taken from bleed flows from various stages of the compressor as well as flow from the combustor shell. This cooling flow is considered wasted air as far as performance is concerned and can account for as much as 20% of the mass flow in the hot gas path. Lowering the amount of air used for cooling allows for more to be used for performance gain.Various technologies exist to allow for greater turbine inlet temperatures such as various internal channel features inside of turbine blades, film holes on the surface to cool the outside of the airfoil as well as thermal barrier coatings that insulate the airfoils from the hot mainstream flow. The current work is a study of the potential performance impact of coupling two effusion technologies, transpiration and discrete hole film cooling. Film cooling and transpiring flows are individually validated against literature before the two technologies are coupled. The coupled geometries feature 13 film holes of 7.5mm diameter and a transpiring strip 5mm long in the streamwise direction. The first coupled geometry features the porous section upstream of the film holes and the second features it downstream. Both geometries use the same crushed aluminum porous insert of nominal porosity of 50%. Temperature sensitive paint along with an 'adiabatic' Rohacell surface (thermal conductivity of 0.029W/m-K) are used to measure adiabatic film cooling effectiveness using a scientific grade high resolution CCD camera. The result is local effectiveness data up to 50 film hole diameters downstream of injection location. Data is laterally averaged and compared with the baseline cases. Local effectiveness contours are used to draw conclusions regarding the interactions between transpiration and discrete hole film cooling. It is found that a linear superposition method is only valid far downstream from the injection location. Both coupled geometries perform better than transpiration or the discrete holes far downstream of the injection location. The coupled geometry featuring the transpiring section downstream of the film holes matches the transpiration effectiveness just downstream of injection and surpasses both transpiration and film cooling further downstream.
Show less - Date Issued
- 2012
- Identifier
- CFE0004799, ucf:49721
- Format
- Document (PDF)
- PURL
- http://purl.flvc.org/ucf/fd/CFE0004799
- Title
- Development and Characterization of Nanoparticlee Enhancements in Pyrolysis-Derived High Temperature Composites.
- Creator
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McKee, James, Gou, Jihua, Kapat, Jayanta, Xu, Chengying, University of Central Florida
- Abstract / Description
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Thermal protection systems, which are commonly used to protect spacecraft during atmospheric entry, have traditionally been made of materials which are traditionally high in manufacturing costs for both the materials needed and the manufacturing complexity, such as carbon-carbon composites and aerogels. In addition to their manufacturing costs, these materials are also limited in their strength, such as PICA, in a way that necessitate the use of tiles as opposed to single structures because...
Show moreThermal protection systems, which are commonly used to protect spacecraft during atmospheric entry, have traditionally been made of materials which are traditionally high in manufacturing costs for both the materials needed and the manufacturing complexity, such as carbon-carbon composites and aerogels. In addition to their manufacturing costs, these materials are also limited in their strength, such as PICA, in a way that necessitate the use of tiles as opposed to single structures because they are not capable of supporting larger structures. The limitations of polymer reinforced composites have limited their entry into these applications, except for pyrolyzed composite materials, such as carbon-carbon and ceramic composites. These materials have been successfully demonstrated their utility in extreme environments, such as spacecraft heat shields, but their high costs and the difficulty to manufacture them have limited their use to similarly high performance applications where the costs are justifiable. Previous work by others with (")fuzzy fiber(") composites have shown that aligned carbon nanotubes (CNTs) grown on fibers can improve their thermal conductivity and wettability. To this end vertically aligned CNTs were studied for their potential use, but found to be difficult to process with current conventional techniques. A composite material comprised of basalt, a relatively new reinforcing fiber, and phenolic, which has been used in high-temperature applications with great success was made to attempt to create a new material for these applications. To further improve upon the favorable properties of the resulting composite, the composite was pyrolyzed to produce a basalt-carbon composite with a higher thermal stability than its pristine state. While testing the effects of pyrolysis on the thermal stability, a novel technique was also developed to promote in-situ carbon nanotube growth of the resulting basalt-carbon composite without using a monolithic piece of cured phenolic resin in place of the standard aromatic hydrocarbon-catalyst precursor. The in-situ growth of carbon nanotubes (CNTs) was explored as their thermal stability and effectiveness in improving performance has been previously demonstrated when used as a resin additive. The specimens were examined with SEM, EDS, and TGA to determine the effects of both pyrolysis and CNT growth during pyrolysis of the basalt phenolic composites. These tests would confirm the presence of CNTs/CNFs directly grown in the composite by pyrolysis, and confirm their composition by EDS and Raman spectroscopy. EDS would additionally confirm that the surface of the basalt fibers possess a composition suitable for CNT growth, similar to the parameters of CVD processing. Additional testing would also show that the growth behavior of the CNTs/CNFs is dependent on temperature as opposed to composition, indicating that there is a threshold temperature necessary to facilitate the availability of catalysts from within the basalt fibers. The thermal stability shown by TGA indicates that the process of pyrolysis leaves the newly formed composite with a high degree of thermal stability, making the new materials potentially usable in applications such as turbines, in addition to large-scale thermal protection systems.
Show less - Date Issued
- 2013
- Identifier
- CFE0005380, ucf:50458
- Format
- Document (PDF)
- PURL
- http://purl.flvc.org/ucf/fd/CFE0005380
- Title
- Diffusion and reaction in selected uranium alloy system.
- Creator
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Huang, Ke, Sohn, Yongho, An, Linan, Xu, Chengying, Coffey, Kevin, Heinrich, Helge, University of Central Florida
- Abstract / Description
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U-Mo metallic fuels with Al alloys as the matrix/cladding are being developed as low enriched uranium fuels under the Reduced Enrichment for Research and Test Reactor (RERTR) program. Significant interactions have been observed to occur between the U-Mo fuel and the Al alloy during fuel processing and irradiation. U-Zr metallic fuels with stainless steel claddings have been developed for the generation IV sodium fast reactor (SFR). The fuel cladding chemical interaction (FCCI) induced by the...
Show moreU-Mo metallic fuels with Al alloys as the matrix/cladding are being developed as low enriched uranium fuels under the Reduced Enrichment for Research and Test Reactor (RERTR) program. Significant interactions have been observed to occur between the U-Mo fuel and the Al alloy during fuel processing and irradiation. U-Zr metallic fuels with stainless steel claddings have been developed for the generation IV sodium fast reactor (SFR). The fuel cladding chemical interaction (FCCI) induced by the interdiffusion of components was also observed. These interactions induce deleterious effects on the fuel system, such as thinning of the cladding layer, formation of phases with undesirable properties, and thermal cracking due to thermal expansion mismatches and changes in molar volume. The interaction between the fuel and the cladding involves multi-component interdiffusion. To determine the ternary interdiffusion coefficients using a single diffusion couple, a new method based on regression via the matrix transformation approach is proposed in this study. This new method is clear in physical meaning and simple in mathematical calculation. The reliability and accuracy of this method have been evaluated through application to three case studies: a basic asymptotic concentration profile, a concentration profile with extrema and a smoothed concentration profile with noise. Generally, this new method works well in all three cases.In order to investigate the interdiffusion behavior in U-Mo alloys, U vs. Mo diffusion couples were assembled and annealed in the temperature range of 650 to 1000(&)deg;C. The interdiffusion microstructures and concentration profiles were examined via scanning electron microscopy (SEM) and electron probe microanalysis (EPMA), respectively. Interdiffusion coefficients and activation energies were calculated as functions of temperature and Mo composition. The intrinsic diffusion coefficients of U and Mo at the marker composition were also determined. The activity of U and the thermodynamic factor of the U-Mo alloy have been calculated using the ideal solution, the regular solution, and the subregular solution models based on the molar excess Gibbs free energy of the U-Mo alloy. The calculated intrinsic diffusivities of U and Mo along with the thermodynamic factor of the U-Mo alloy were employed to estimate the atomic mobilities and the vacancy wind effects of U and Mo according to Manning's description.To explore potential diffusion barrier materials for reducing the fuel cladding chemical interaction between the U-Mo fuel and the Al alloy matrix/cladding, the interdiffusion behavior between U-Mo alloys and Mo, Zr, Nb and Mg were systematically studied. U-10wt.%Mo vs. Mo, Zr and Nb diffusion couples were annealed in the temperature range from 600 to 1000(&)deg;C. A diffusion couple between U-7wt.%Mo and Mg was annealed at 550(&)deg;C for 96 hours. SEM and transmission electron microscopy (TEM) were applied to characterize the microstructure of the interdiffusion zone. X-ray energy dispersive spectroscopy (XEDS) and EPMA were utilized to examine the concentration redistribution and the phase constituents. For the U-Mo vs. Mo diffusion couples, the interdiffusion coefficients at high Mo concentrations ranging from 22 to 32 at.%Mo were determined for the first time. In the U-Mo vs. Zr diffusion couples, the Mo2Zr phase was found at the interface. The diffusion paths were estimated and investigated according to the Mo-U-Zr ternary phase diagram. Thermal cracks and pure U precipitates were found within the diffusion zone in the U-Mo vs. Nb system. The growth rate of the interdiffusion zone was found to be lower by about 103 times for Zr, 105 times for Mo and 106 times for Nb compared to those observed in the U-10wt.%Mo vs. Al or Al-Si systems. For the diffusion couple of U-Mo vs. Mg, the U-Mo was bonded very well to the Mg and there was negligible diffusion observed even after 96 hours annealing at 550(&)deg;C.For a more fundamental understanding of the complex diffusion behavior between U-Zr fuels and their stainless steel claddings, U vs. Fe, Fe-15wt.%Cr and Fe-15wt.%Cr-15wt.%Ni diffusion couples were examined to investigate the interdiffusion behaviors between U and Fe and the effects of the alloying elements Cr and Ni. The diffusion couples were annealed in the temperature range from 580 to 700(&)deg;C for various times. Two intermetallic phases, U6Fe and UFe2, developed in all of the diffusion couples with the U6Fe layer growing faster than the UFe2 layer. For the diffusion couples of U vs. Fe, extrinsic growth constants, intrinsic growth constants, integrated interdiffusion coefficients and activation energies in each phase were calculated. The results suggest that U6Fe impeded the growth of UFe2, and the boundary condition change caused by the allotropic transformation of U played a role in the growth of the U6Fe and UFe2 layers. The reasons why U6Fe grew much faster than UFe2 are also discussed. The additions of Cr and Ni into Fe affected the growth rates of U6Fe and UFe2. The solubility of Cr and Ni in U6Fe and UFe2 were determined, and it was found that Cr diffused into U more slowly than Fe or Ni.
Show less - Date Issued
- 2012
- Identifier
- CFE0004548, ucf:49238
- Format
- Document (PDF)
- PURL
- http://purl.flvc.org/ucf/fd/CFE0004548
- Title
- Experimental study and modeling of mechanical micro-machining of particle reinforced heterogeneous materials.
- Creator
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Liu, Jian, Xu, Chengying, An, Linan, Gordon, Ali, Bai, Yuanli, Gong, Xun, University of Central Florida
- Abstract / Description
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This study focuses on developing explicit analytical and numerical process models for mechanical micro-machining of heterogeneous materials. These models are used to select suitable process parameters for preparing and micro-machining of these advanced materials. The material system studied in this research is Magnesium Metal Matrix Composites (Mg-MMCs) reinforced with nano-sized and micro-sized silicon carbide (SiC) particles.This research is motivated by increasing demands of miniaturized...
Show moreThis study focuses on developing explicit analytical and numerical process models for mechanical micro-machining of heterogeneous materials. These models are used to select suitable process parameters for preparing and micro-machining of these advanced materials. The material system studied in this research is Magnesium Metal Matrix Composites (Mg-MMCs) reinforced with nano-sized and micro-sized silicon carbide (SiC) particles.This research is motivated by increasing demands of miniaturized components with high mechanical performance in various industries. Mg-MMCs become one of the best candidates due to its light weight, high strength, and high creep/wear resistance. However, the improved strength and abrasive nature of the reinforcements bring great challenges for the subsequent micro-machining process.Systematic experimental investigations on the machinability of Mg-MMCs reinforced with SiC nano-particles have been conducted. The nanocomposites containing 5 Vol.%, 10 Vol.% and 15 Vol.% reinforcements, as well as pure magnesium, are studied by using the Design of Experiment (DOE) method. Cutting forces, surface morphology and surface roughness are characterized to understand the machinability of the four materials. Based on response surface methodology (RSM) design, experimental models and related contour plots have been developed to build a connection between different materials properties and cutting parameters. Those models can be used to predict the cutting force, the surface roughness, and then optimize the machining process.An analytical cutting force model has been developed to predict cutting forces of Mg-MMCs reinforced with nano-sized SiC particles in the micro-milling process. This model is different from previous ones by encompassing the behaviors of reinforcement nanoparticles in three cutting scenarios, i.e., shearing, ploughing and elastic recovery. By using the enhanced yield strength in the cutting force model, three major strengthening factors are incorporated, including load-bearing effect, enhanced dislocation density strengthening effect and Orowan strengthening effect. In this way, the particle size and volume fraction, as significant factors affecting the cutting forces, are explicitly considered. In order to validate the model, various cutting conditions using different size end mills (100 (&)#181;m and 1 mm dia.) have been conducted on Mg-MMCs with volume fraction from 0 (pure magnesium) to 15 Vol.%. The simulated cutting forces show a good agreement with the experimental data. The proposed model can predict the major force amplitude variations and force profile changes as functions of the nanoparticles' volume fraction. Next, a systematic evaluation of six ductile fracture models has been conducted to identify the most suitable fracture criterion for micro-scale cutting simulations. The evaluated fracture models include constant fracture strain, Johnson-Cook, Johnson-Cook coupling criterion, Wilkins, modified Cockcroft-Latham, and Bao-Wierzbicki fracture criterion. By means of a user material subroutine (VUMAT), these fracture models are implemented into a Finite Element (FE) orthogonal cutting model in ABAQUS/Explicit platform. The local parameters (stress, strain, fracture factor, velocity fields) and global variables (chip morphology, cutting forces, temperature, shear angle, and machined surface integrity) are evaluated. Results indicate that by coupling with the damage evolution, the capability of Johnson-Cook and Bao-Wierzbicki can be further extended to predict accurate chip morphology. Bao-Wierzbiki-based coupling model provides the best simulation results in this study. The micro-cutting performance of MMCs materials has also been studied by using FE modeling method. A 2-D FE micro-cutting model has been constructed. Firstly, homogenized material properties are employed to evaluate the effect of particles' volume fraction. Secondly, micro-structures of the two-phase material are modeled in FE cutting models. The effects of the existing micro-sized and nano-sized ceramic particles on micro-cutting performance are carefully evaluated in two case studies. Results show that by using the homogenized material properties based on Johnson-Cook plasticity and fracture model with damage evolution, the micro-cutting performance of nano-reinforced Mg-MMCs can be predicted. Crack generation for SiC particle reinforced MMCs is different from their homogeneous counterparts; the effect of micro-sized particles is different from the one of nano-sized particles.In summary, through this research, a better understanding of the unique cutting mechanism for particle reinforced heterogeneous materials has been obtained. The effect of reinforcements on micro-cutting performance is obtained, which will help material engineers tailor suitable material properties for special mechanical design, associated manufacturing method and application needs. Moreover, the proposed analytical and numerical models provide a guideline to optimize process parameters for preparing and micro-machining of heterogeneous MMCs materials. This will eventually facilitate the automation of MMCs' machining process and realize high-efficiency, high-quality, and low-cost manufacturing of composite materials.
Show less - Date Issued
- 2012
- Identifier
- CFE0004570, ucf:49196
- Format
- Document (PDF)
- PURL
- http://purl.flvc.org/ucf/fd/CFE0004570
- Title
- Development of Polymer Derived SiAlCN Ceramic and Its Applications for High-Temperature Sensors.
- Creator
-
Shao, Gang, An, Linan, Fang, Jiyu, Xu, Chengying, Chow, Lee, Deng, Weiwei, University of Central Florida
- Abstract / Description
-
Polymer-derived ceramic (PDC) is the name for a class of materials synthesized by thermal decomposition of polymeric precursors which excellent thermomechanical properties, such as high thermal stability, high oxidation/corrosion resistance and high temperature multifunctionalities. Direct polymer-to-ceramic processing routes of PDCs allow easier fabrication into various components/devices with complex shapes/structures. Due to these unique properties, PDCs are considered as promising...
Show morePolymer-derived ceramic (PDC) is the name for a class of materials synthesized by thermal decomposition of polymeric precursors which excellent thermomechanical properties, such as high thermal stability, high oxidation/corrosion resistance and high temperature multifunctionalities. Direct polymer-to-ceramic processing routes of PDCs allow easier fabrication into various components/devices with complex shapes/structures. Due to these unique properties, PDCs are considered as promising candidates for making high-temperature sensors for harsh environment applications, including high temperatures, high stress, corrosive species and/or radiation. The SiAlCN ceramics were synthesized using the liquid precursor of polysilazane (HTT1800) and aluminum-sec-tri-butoxide (ASB) as starting materials and dicumyl peroxide (DP) as thermal initiator. The as-received SiAlCN ceramics have very good thermal-mechanical properties and no detectable weight loss and large scale crystallization. Solid-state NMR indicates that SiAlCN ceramics have the SiN4, SiO4, SiCN3, and AlN5/AlN6 units. Raman spectra reveals that SiAlCN ceramics contain (")free carbon(") phase with two specific Raman peaks of (")D(") band and (")G(") band at 1350 cm-1 and 1600 cm-1, respectively. The (")free carbon(") becomes more and more ordered with increasing the pyrolysis temperature. EPR results show that the defects in SiAlCN ceramics are carbon-related with a g-factor of 2.0016(&)#177;0.0006. Meanwhile, the defect concentration decreases with increasing sintered temperature, which is consistent with the results obtained from Raman spectra.Electric and dielectric properties of SiAlCN ceramics were characterized. The D.C. conductivity of SiAlCN ceramics increases with increasing sintered temperature and the activation energy is about 5.1 eV which higher than that of SiCN ceramics due to the presence of oxygen. The temperature dependent conductivity indicates that the conducting mechanism is a semiconducting band-gap model and follows the Arrhenius equation with two different sections of activation energy of 0.57 eVand 0.23 eV, respectively. The temperature dependent conductivity makes SiAlCN ceramics suit able for high temperature sensor applications. The dielectric properties were carried out by the Agilent 4298A LRC meter. The results reveal an increase in both dielectric constant and loss with increasing temperature (both pyrolysis and tested). Dielectric loss is dominated by the increasing of conductivity of SiAlCN ceramics at high sintered temperatures.SiAlCN ceramic sensors were fabricated by using the micro-machining method. High temperature wire bonding issues were solved by the integrity embedded method (IEM). It's found that the micro-machining method is a promising and cost-effective way to fabricate PDC high temperature sensors. Moreover IEM is a good method to solve the high temperature wire bonding problems with clear bonding interface between the SiAlCN sensor head and Pt wires. The Wheatstone bridge circuit is well designed by considering the resistance relationship between the matching resistor and the SiAlCN sensor resistor. It was found that the maximum sensitivity can be achieved when the resistance of matching resistor is equal to that of the SiAlCN sensor. The as-received SiAlCN ceramic sensor was tested up to 600 degree C with the relative output voltage changing from -3.932 V to 1.153 V. The results indicate that the relationship between output voltage and test temperature is nonlinear. The tested sensor output voltage agrees well with the simulated results. The durability test was carried out at 510 degree C for more than two hours. It was found that the output voltage remained constant for the first 30 min and then decreased gradually afterward by 0.02, 0.04 and 0.07 V for 1, 1.5 and 2 hours.
Show less - Date Issued
- 2013
- Identifier
- CFE0004937, ucf:49602
- Format
- Document (PDF)
- PURL
- http://purl.flvc.org/ucf/fd/CFE0004937
- Title
- Planning and Control of Swarm Motion as Continua.
- Creator
-
Rastgoftar, Hossein, Jayasuriya, Suhada, Das, Tuhin, Xu, Chengying, Qu, Zhihua, Simaan, Marwan, University of Central Florida
- Abstract / Description
-
In this thesis, new algorithms for formation control of multi agent systems (MAS) based on continuum mechanics principles will be investigated. For this purpose agents of the MAS are treated as particles in a continuum, evolving in an n-D space, whose desired configuration is required to satisfy an admissible deformation function. Considered is a specific class of mappings that is called homogenous where the Jacobian of the mapping is only a function of time and is not spatially varying. The...
Show moreIn this thesis, new algorithms for formation control of multi agent systems (MAS) based on continuum mechanics principles will be investigated. For this purpose agents of the MAS are treated as particles in a continuum, evolving in an n-D space, whose desired configuration is required to satisfy an admissible deformation function. Considered is a specific class of mappings that is called homogenous where the Jacobian of the mapping is only a function of time and is not spatially varying. The primary objectives of this thesis are to develop the necessary theory and its validation via simulation on a mobile-agent based swarm test bed that includes two primary tasks: 1) homogenous transformation of MAS and 2) deployment of a random distribution of agents on to a desired configuration. Developed will be a framework based on homogenous transformations for the evolution of a MAS in an n-D space (n=1, 2, and 3), under two scenarios: 1) no inter-agent communication (predefined motion plan); and 2) local inter-agent communication. Additionally, homogenous transformations based on communication protocols will be used to deploy an arbitrary distribution of a MAS on to a desired curve. Homogenous transformation with no communication: A homogenous transformation of a MAS, evolving in an R^n space, under zero inter agent communication is first considered. Here the homogenous mapping, is characterized by an n x n Jacobian matrix Q(t) and an n x 1 rigid body displacement vector D(t), that are based on positions of n+1 agents of the MAS, called leader agents. The designed Jacobian Q(t) and rigid body displacement vector D(t) are passed onto rest of the agents of the MAS, called followers, who will then use that information to update their positions under a pre-defined motion plan. Consequently, the motion of MAS will evolve as a homogenous transformation of the initial configuration without explicit communication among agents. Homogenous Transformation under Local Communication: We develop a framework for homogenous transformation of MAS, evolving in R^n, under a local inter agent communication topology. Here we assume that some agents are the leaders, that are transformed homogenously in an n-D space. In addition, every follower agent of the MAS communicates with some local agents to update its position, in order to grasp the homogenous mapping that is prescribed by the leader agents. We show that some distance ratios that are assigned based on initial formation, if preserved, lead to asymptotic convergence of the initial formation to a final formation under a homogenous mapping.Deployment of a Random Distribution on a Desired Manifold: Deployment of agents of a MAS, moving in a plane, on to a desired curve, is a task that is considered as an application of the proposed approach. In particular, a 2-D MAS evolution problem is considered as two 1-D MAS evolution problems, where x or y coordinates of the position of all agents are modeled as points confined to move on a straight line. Then, for every coordinate of MAS evolution, bulk motion is controlled by two agents considered leaders that move independently, with rest of the follower agents motions evolving through each follower agent communicating with two adjacent agents.
Show less - Date Issued
- 2013
- Identifier
- CFE0004915, ucf:49640
- Format
- Document (PDF)
- PURL
- http://purl.flvc.org/ucf/fd/CFE0004915
- Title
- Modeling and Contour Control of Multi-Axis Linear Driven Machine Tools.
- Creator
-
Zhao, Ran, Lin, Kuo-Chi, Xu, Chengying, Bai, Yuanli, Das, Tuhin, An, Linan, University of Central Florida
- Abstract / Description
-
In modern manufacturing industries, many applications require precision motion control of multi-agent systems, like multi-joint robot arms and multi-axis machine tools. Cutter (end effector) should stay as close as possible to the reference trajectory to ensure the quality of the final products. In conventional computer numerical control (CNC), the control unit of each axis is independently designed to achieve the best individual tracking performance. However, this becomes less effective when...
Show moreIn modern manufacturing industries, many applications require precision motion control of multi-agent systems, like multi-joint robot arms and multi-axis machine tools. Cutter (end effector) should stay as close as possible to the reference trajectory to ensure the quality of the final products. In conventional computer numerical control (CNC), the control unit of each axis is independently designed to achieve the best individual tracking performance. However, this becomes less effective when dealing with multi-axis contour following tasks because of the lack of coordination among axes. This dissertation studies the control of multi-axis machine tools with focus on reducing the contour error. The proposed research explicitly addresses the minimization of contour error and treats the multi-axis machine tool as a multi-input-multi-output (MIMO) system instead of several decoupled single-input-single-output (SISO) systems. New control schemes are developed to achieve superior contour following performance even in the presence of disturbances. This study also extends the applications of the proposed control system from plane contours to regular contours in R3. The effectiveness of the developed control systems is experimentally verified on a micro milling machine.
Show less - Date Issued
- 2014
- Identifier
- CFE0005287, ucf:50552
- Format
- Document (PDF)
- PURL
- http://purl.flvc.org/ucf/fd/CFE0005287
- Title
- Transient and Distributed Algorithms to Improve Islanding Detection Capability of Inverter Based Distributed Generation.
- Creator
-
Alhosani, Mohamed, Qu, Zhihua, Mikhael, Wasfy, Haralambous, Michael, Behal, Aman, Xu, Chengying, University of Central Florida
- Abstract / Description
-
Recently, a lot of research work has been dedicated toward enhancing performance, reliability and integrity of distributed energy resources that are integrated into distribution networks. The problem of islanding detection and islanding prevention (i.e. anti-islanding) has stimulated a lot of research due to its role in severely compromising the safety of working personnel and resulting in equipment damages. Various Islanding Detection Methods (IDMs) have been developed within the last ten...
Show moreRecently, a lot of research work has been dedicated toward enhancing performance, reliability and integrity of distributed energy resources that are integrated into distribution networks. The problem of islanding detection and islanding prevention (i.e. anti-islanding) has stimulated a lot of research due to its role in severely compromising the safety of working personnel and resulting in equipment damages. Various Islanding Detection Methods (IDMs) have been developed within the last ten years in anticipation of the tremendous increase in the penetration of Distributed Generation (DG) in distribution system. This work proposes new IDMs that rely on transient and distributed behaviors to improve integrity and performance of DGs while maintaining multi-DG islanding detection capability.In this thesis, the following questions have been addressed: How to utilize the transient behavior arising from an islanding condition to improve detectability and robust performance of IDMs in a distributive manner? How to reduce the negative stability impact of the well-known Sandia Frequency Shift (SFS) IDM while maintaining its islanding detection capability? How to incorporate the perturbations provided by each of DGs in such a way that the negative interference of different IDMs is minimized without the need of any type of communication among the different DGs?It is shown that the proposed techniques are local, scalable and robust against different loading conditions and topology changes. Also, the proposed techniques can successfully distinguish an islanding condition from other disturbances that may occur in power system networks. This work improves the efficiency, reliability and safety of integrated DGs, which presents a necessary advance toward making electric power grids a smart grid.
Show less - Date Issued
- 2013
- Identifier
- CFE0005295, ucf:50567
- Format
- Document (PDF)
- PURL
- http://purl.flvc.org/ucf/fd/CFE0005295
- Title
- Synthesis and Properties of Self-Assembled C/SiCN Nanocomposite Derived from Polymer Precursors.
- Creator
-
Li, Cheng, An, Linan, Fang, Jiyu, Coffey, Kevin, Liao, Yi, Xu, Chengying, Zhai, Lei, University of Central Florida
- Abstract / Description
-
The properties of C/SiCN nanocomposites synthesized by thermal decomposition of polymer precursors were studied in this work. The novel polymer-to-ceramic process enables us to tailor the ceramic structure in atomic level by designing the starting chemicals and pyrolysis procedures. It is of both fundamental and practical significance to investigate the properties and structures relationship of the nanocomposites. In this work, we explored their application potential in using as anode of...
Show moreThe properties of C/SiCN nanocomposites synthesized by thermal decomposition of polymer precursors were studied in this work. The novel polymer-to-ceramic process enables us to tailor the ceramic structure in atomic level by designing the starting chemicals and pyrolysis procedures. It is of both fundamental and practical significance to investigate the properties and structures relationship of the nanocomposites. In this work, we explored their application potential in using as anode of lithium-ion secondary batteries. The structure and structural evolution of C/SiCN nanocomposite were investigated by using XRD, FTIR, SEM, TEM, Solid state NMR and Raman spectroscopy. The results revealed the nanocomposites consisted of amorphous SiCxNx-4 matrix and carbon nanoclusters distributed within it. The size of the carbon was measured by Raman spectroscopy, varied with starting chemicals and pyrolysis temperature. The electronic properties of the C/SiCN nanocomposite were studied by measuring the I-V curves and a.c. impedance. The d.c. conductivity increased with carbon content and pyrolysis temperatures. The impedance spectra and fitted equivalent circuit results confirmed the existence of two phases in the nanocomposite. The possibility of using C/SiCN as anode in lithium-ion secondary batteries was investigated by electrochemical measurements, namely cyclic voltammetry, galvanostatic cyclic test and electrochemical impedance spectroscopy. The galvanostatic measurements showed that the nanocomposite with 26% of carbon nanoclusters exhibited a specific capacity of 480 mAh/g, which is 30% higher than that of commercial graphite anode. The high capacity of the nanocomposites is attributed to the formation of a novel structure around C/SiCN interface. The excellent electrochemical properties, together with the simple, low-cost processing, make the nanocomposites very promising for Li-ion battery applications.
Show less - Date Issued
- 2012
- Identifier
- CFE0004194, ucf:49028
- Format
- Document (PDF)
- PURL
- http://purl.flvc.org/ucf/fd/CFE0004194
- Title
- Structure and Properties of Polymer-Derived SiBCN Ceramics.
- Creator
-
Chen, Yaohan, An, Linan, Fang, Jiyu, Xu, Chengying, Zhai, Lei, Huo, Qun, Gong, Xun, University of Central Florida
- Abstract / Description
-
Polymer-derived ceramics (PDCs) are a unique class of multifunctional materials synthesized by thermal decomposition of polymeric precursors. Due to their unique and excellent properties and flexible manufacturing capability, PDC is a promising technology to prepare ceramic fibers, coatings, composites and micro-sensors for high-temperature applications. However, the structure-property relationships of PDCs have not been well understood. The lack of such understandings drastically limited the...
Show morePolymer-derived ceramics (PDCs) are a unique class of multifunctional materials synthesized by thermal decomposition of polymeric precursors. Due to their unique and excellent properties and flexible manufacturing capability, PDC is a promising technology to prepare ceramic fibers, coatings, composites and micro-sensors for high-temperature applications. However, the structure-property relationships of PDCs have not been well understood. The lack of such understandings drastically limited the further developments and applications of the materials.In this dissertation, the structure and properties of amorphous polymer-derived silicon carbonitride (SiCN) and silicoboron carbonitride (SiBCN) have been studied. The SiCN was obtained using commercially available polysilazane as pre-ceramic precursor, and the SiBCN ceramics with varied Si-to-B ratio were obtained from polyborosilazanes, which were synthesized by the hydroboration and dehydrocoupling reaction of borane and polysilazane. The structural evolution of polymer-derived SiCN and SiBCN ceramics from polymer to ceramics was investigated by NMR, FTIR, Raman, EPR, TG/DTA, and XRD. The results show a phase-separation of amorphous matrix and a graphitization of (")free(") carbon phase, and suggest that the boron doping has a great influence on the structural evolution. The electric and dielectric properties of the SiCN and SiBCNs were studied by I-V curves, LCR Meter, and network analyzer. A new electronic conduction mechanism and structure model has been proposed to account for the relationships between the observed properties and microstructure of the materials. Furthermore, the SiBCN ceramics showed the improved dielectric properties at characterization temperature up to 1300 (&)#186;C, which allows the fabrication of ultrahigh-temperature wireless microsensors for extreme environments.
Show less - Date Issued
- 2012
- Identifier
- CFE0004195, ucf:49014
- Format
- Document (PDF)
- PURL
- http://purl.flvc.org/ucf/fd/CFE0004195
