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AN INVERSE ALGORITHM TO ESTIMATE THERMAL CONTACT RESISTANCE
Title
AN INVERSE ALGORITHM TO ESTIMATE THERMAL CONTACT RESISTANCE.
Creator
Gill, Jennifer, Kassab, Alain, University of Central Florida
Abstract / Description
Thermal systems often feature composite regions that are mechanically mated. In general, there exists a significant temperature drop across the interface between such regions which may be composed of similar or different materials. The parameter characterizing this temperature drop is the thermal contact resistance, which is defined as the ratio of the temperature drop to the heat flux normal to the interface. The thermal contact resistance is due to roughness effects between mating surfaces...
Show moreThermal systems often feature composite regions that are mechanically mated. In general, there exists a significant temperature drop across the interface between such regions which may be composed of similar or different materials. The parameter characterizing this temperature drop is the thermal contact resistance, which is defined as the ratio of the temperature drop to the heat flux normal to the interface. The thermal contact resistance is due to roughness effects between mating surfaces which cause certain regions of the mating surfaces to loose contact thereby creating gaps. In these gap regions, the principal modes of heat transfer are conduction across the contacting regions of the interface, conduction or natural convection in the fluid filling the gap regions of the interface, and radiation across the gap surfaces. Moreover, the contact resistance is a function of contact pressure as this can significantly alter the topology of the contact region. The thermal contact resistance is a phenomenologically complex function and can significantly alter prediction of thermal models of complex multi-component structures. Accurate estimates of thermal contact resistances are important in engineering calculations and find application in thermal analysis ranging from relatively simple layered and composite materials to more complex biomaterials. There have been many studies devoted to the theoretical predictions of thermal contact resistance and although general theories have been somewhat successful in predicting thermal contact resistances, most reliable results have been obtained experimentally. This is due to the fact that the nature of thermal contact resistance is quite complex and depends on many parameters including types of mating materials, surface characteristics of the interfacial region such as roughness and hardness, and contact pressure distribution. In experiments, temperatures are measured at a certain number of locations, usually close to the contact surface, and these measurements are used as inputs to a parameter estimation procedure to arrive at the sought-after thermal contact resistance. Most studies seek a single value for the contact resistance, while the resistance may in fact also vary spatially. In this thesis, an inverse problem (IP) is formulated to estimate the spatial variation of the thermal contact resistance along an interface in a two-dimensional configuration. Temperatures measured at discrete locations using embedded sensors appropriately placed in proximity to the interface provide the additional information required to solve the inverse problem. A superposition method serves to determine sensitivity coefficients and provides guidance in the location of the measuring points. Temperature measurements are then used to define a regularized quadratic functional that is minimized to yield the contact resistance between the two mating surfaces. A boundary element method analysis (BEM) provides the temperature field under current estimates of the contact resistance in the solution of the inverse problem when the geometry of interest is not regular, while an analytical solution can be used for regular geometries. Minimization of the IP functional is carried out by the Levenberg-Marquadt method or by a Genetic Algorithm depending on the problem under consideration. The L-curve method of Hansen is used to choose the optimal regularization parameter. A series of numerical examples are provided to demonstrate and validate the approach.
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Date Issued
2005
Identifier
CFE0000748, ucf:46582
Format
Document (PDF)
PURL
http://purl.flvc.org/ucf/fd/CFE0000748
INVERSE BOUNDARY ELEMENT/GENETIC ALGORITHM METHOD FOR RECONSTRUCTION OF MULTI-DIMENSIONAL HEAT FLUX DISTRIBUTIONS WITH FILM COOLING APPLICATIONS
Title
INVERSE BOUNDARY ELEMENT/GENETIC ALGORITHM METHOD FOR RECONSTRUCTION OF MULTI-DIMENSIONAL HEAT FLUX DISTRIBUTIONS WITH FILM COOLING APPLICATIONS.
Creator
Silieti, Mahmood, Kassab, Alain, University of Central Florida
Abstract / Description
A methodology is formulated for the solution of the inverse problem concerned with the reconstruction of multi-dimensional heat fluxes for film cooling applications. The motivation for this study is the characterization of complex thermal conditions in industrial applications such as those encountered in film cooled turbomachinery components. The heat conduction problem in the metal endwall/shroud is solved using the boundary element method (bem), and the inverse problem is solved using a...
Show moreA methodology is formulated for the solution of the inverse problem concerned with the reconstruction of multi-dimensional heat fluxes for film cooling applications. The motivation for this study is the characterization of complex thermal conditions in industrial applications such as those encountered in film cooled turbomachinery components. The heat conduction problem in the metal endwall/shroud is solved using the boundary element method (bem), and the inverse problem is solved using a genetic algorithm (ga). Thermal conditions are overspecified at exposed surfaces amenable to measurement, while the temperature and surface heat flux distributions are unknown at the film cooling hole/slot walls. The latter are determined in an iterative process by developing two approaches. The first approach, developed for 2d applications, solves an inverse problem whose objective is to adjust the film cooling hole/slot wall temperatures and heat fluxes until the temperature and heat flux at the measurement surfaces are matched in an overall heat conduction solution. The second approach, developed for 2d and 3d applications, is to distribute a set of singularities (sinks) at the vicinity of the cooling slots/holes surface inside a fictitious extension of the physical domain or along cooling hole centerline with a given initial strength distribution. The inverse problem iteratively alters the strength distribution of the singularities (sinks) until the measuring surfaces heat fluxes are matched. The heat flux distributions are determined in a post-processing stage after the inverse problem is solved. The second approach provides a tremendous advantage in solving the inverse problem, particularly in 3d applications, and it is recommended as the method of choice for this class of problems. It can be noted that the ga reconstructed heat flux distributions are robust, yielding accurate results to both exact and error-laden inputs. In all cases in this study, results from experiments are simulated using a full conjugate heat transfer (cht) finite volume models which incorporate the interactions of the external convection in the hot turbulent gas, internal convection within the cooling plena, and the heat conduction in the metal endwall/shroud region. Extensive numerical investigations are undertaken to demonstrate the significant importance of conjugate heat transfer in film cooling applications and to identify the implications of various turbulence models in the prediction of accurate and more realistic surface temperatures and heat fluxes in the cht simulations. These, in turn, are used to provide numerical inputs to the inverse problem. Single and multiple cooling slots, cylindrical cooling holes, and fan-shaped cooling holes are considered in this study. The turbulence closure is modeled using several two-equation approach, the four-equation turbulence model, as well as five and seven moment reynolds stress models. The predicted results, by the different turbulence models, for the cases of adiabatic and conjugate models, are compared to experimental data reported in the open literature. Results show the significant effects of conjugate heat transfer on the temperature field in the film cooling hole region, and the additional heating up of the cooling jet itself. Moreover, results from the detailed numerical studies presented in this study validate the inverse problem approaches and reveal good agreement between the bem/ga reconstructed heat fluxes and the cht simulated heat fluxes along the inaccessible cooling slot/hole walls
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Date Issued
2004
Identifier
CFE0000166, ucf:52896
Format
Document (PDF)
PURL
http://purl.flvc.org/ucf/fd/CFE0000166
Automated Hybrid Singularity Superposition and Anchored Grid Pattern BEM Algorithm for the Solution of the Inverse Geometric Problem
Title
Automated Hybrid Singularity Superposition and Anchored Grid Pattern BEM Algorithm for the Solution of the Inverse Geometric Problem.
Creator
Ni, Marcus, Kassab, Alain, Divo, Eduardo, Chopra, Manoj, University of Central Florida
Abstract / Description
A method for solving the inverse geometrical problem is presented by reconstructing the unknown subsurface cavity geometry using boundary element methods, a genetic algorithm, and Nelder-Mead non-linear simplex optimization. The heat conduction problem is solved utilizing the boundary element method, which calculates the difference between the measured temperature at the exposed surface and the computed temperature under the current update of the unknown subsurface flaws and cavities. In a...
Show moreA method for solving the inverse geometrical problem is presented by reconstructing the unknown subsurface cavity geometry using boundary element methods, a genetic algorithm, and Nelder-Mead non-linear simplex optimization. The heat conduction problem is solved utilizing the boundary element method, which calculates the difference between the measured temperature at the exposed surface and the computed temperature under the current update of the unknown subsurface flaws and cavities. In a first step, clusters of singularities are utilized to solve the inverse problem and to identify the location of the centroid(s) of the subsurface cavity(ies)/flaw(s). In a second step, the reconstruction of the estimated cavity(ies)/flaw(s) geometry(ies) is accomplished by utilizing an anchored grid pattern upon which cubic spline knots are restricted to move in the search for unknown geometry. Solution of the inverse problem is achieved using a genetic algorithm accelerated with the Nelder-Mead non-linear simplex. To optimize the cubic spline interpolated geometry, the flux (Neumann) boundary conditions are minimized using a least squares functional. The automated algorithm successfully reconstructs single and multiple subsurface cavities within two dimensional mediums. The solver is also shown to accurately predict cavity geometries with random noise in the boundary condition measurements. Subsurface cavities can be difficult to detect based on their location. By applying different boundary conditions to the same geometry, more information is supplied at the boundary, and the subsurface cavity is easily detected despite its low heat signature effect at the boundaries. Extensions to three-dimensional applications are outlined.
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Date Issued
2013
Identifier
CFE0004900, ucf:49644
Format
Document (PDF)
PURL
http://purl.flvc.org/ucf/fd/CFE0004900