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- Title
- Simulation of Heat/Mass Transfer of a Three-Layer Impingement/Effusion Cooling System.
- Creator
-
Smith, Brandon, Chow, Louis, Wu, Xinzhang, Deng, Weiwei, University of Central Florida
- Abstract / Description
-
Cooling techniques for high density electrical components and electronic devices have been studied heavily in recent years. The advancements in the electrical/electronic industry have required methods of high heat flux removal. Many of the current electrical components and electronic devices produce a range of heat fluxes from 20 W/cm2 (-) 100 W/cm2. While parallel flow cooling systems have been used in the past, jet impingement is now more desirable for its potential to have a heat transfer...
Show moreCooling techniques for high density electrical components and electronic devices have been studied heavily in recent years. The advancements in the electrical/electronic industry have required methods of high heat flux removal. Many of the current electrical components and electronic devices produce a range of heat fluxes from 20 W/cm2 (-) 100 W/cm2. While parallel flow cooling systems have been used in the past, jet impingement is now more desirable for its potential to have a heat transfer coefficient 3-5 times greater than that of parallel flow at the same flow rate. Problems do arise when the jet impingement is confined and a cross flow develops that interacts with impinging jets downstream leading to a decrease in heat transfer coefficient. For long heated surfaces, such as an aircraft generator rotor, span wise fluid management is important in keeping the temperature distribution uniform along the length of the surface. A detailed simulation of the heat/mass transfer on a three-layer impingement/effusion cooling system has been conducted. The impingement jet fluid enters from the top layer into the bottom layer to impinge on the heated surface. The spent fluid is removed from the effusion holes and exits through the middle layer. Three different effusion configurations were used with effusion diameters ranging from 0.5 mm to 2 mm. Temperature uniformity, heat transfer coefficients, and pressure drops were compared for each effusion diameter arrangement, jet to target spacing (H/d), and rib configuration. A Shear Stress Transport (SST) turbulence fluid model was used within ANSYS CFX to simulate all design models. Three-layer configurations were also set in series for long, rectangular heated surfaces and compared against traditional cooling methods such as parallel internal flow and traditional jet impingement models. The results show that the three-layer design compared to a traditional impingement cooling scheme over an elongated heated surface can increase the average heat transfer coefficient by 75% and reduce the temperature difference on the surface by 75%. It was shown that for a three layer design under the same impingement geometry, the average heat transfer coefficient increases when H/d is small. The inclusion of ribs always provided better heat transfer and centralized the cooling areas. The heat transfer was increased by as much as 25% when ribs were used. The effusion hole arrangement showed minimal correlation to heat transfer other than a large array provides better results. The effusion holes' greatest impact was found in the pressure drop of the cooling model. The pressure losses were minimal when the effective area of effusion holes was large. This minimizes the losses due to contraction and expansion.
Show less - Date Issued
- 2012
- Identifier
- CFE0004795, ucf:49720
- Format
- Document (PDF)
- PURL
- http://purl.flvc.org/ucf/fd/CFE0004795
- Title
- PRELIMINARY STUDY ON THE IMPACT OF IMPINGEMENT ON THE EFFECTIVENESS OF FILM COOLING IN THE PRESENCE OF GAS PATH PRESSURE GRADIENT.
- Creator
-
Peravali, Anil, Kapat, Jayanta, University of Central Florida
- Abstract / Description
-
Impingement is the most commonly used method of cooling in the hot stages of gas turbines. This is often combined with film cooling to further increase the cooling performance. The mainstream flow where in the coolant films discharge often has large stream wise pressure variations. All existing studies on coupled film and impingement cooling concentrated on the effect of the film depletion on the impingement heat transfer. This study investigates the impact of impingement on film cooling,...
Show moreImpingement is the most commonly used method of cooling in the hot stages of gas turbines. This is often combined with film cooling to further increase the cooling performance. The mainstream flow where in the coolant films discharge often has large stream wise pressure variations. All existing studies on coupled film and impingement cooling concentrated on the effect of the film depletion on the impingement heat transfer. This study investigates the impact of impingement on film cooling, where the jets impinging on a flat plate are depleted through arrays of film cooling holes in the presence of pressure gradient in the main gas path. The main characteristic of the test setup is that there is an impingement wall on the backside of the film effusion wall. The fluid used for both impingement flow and main flow is air. The impingement flow is heated as opposed to the usual practice of heating mainflow, and the array of film holes are configured under the impingement jet hole arrays such that there is no direct impingement on the film holes. The static pressure variations and Mach number (0.01 to 0.3) in the mainstream underneath the flat plate are controlled by inserts with varying flow area. The detailed temperature distribution on the film-covered surface is measured using the Temperature Sensitive Paint (TSP) technique, and film cooling effectiveness is calculated from the measurements. Results are presented for averaged impingement jet Reynolds numbers of 5000 and 8000. The effect of impingement on film effectiveness is studied by comparing the results from the two cases: one where film flow is directly supplied from a plenum and the other where the post- impingement flow is depleted through film effusion holes. The results are presented for cylindrical film cooling holes which are inclined at angles of 20 deg and 30 deg with respect to the target plate surface. The variation of the effectiveness of the film hole arrays along the mainstream are studied in detail. It is observed that the impingement through jet effects the pressure distribution on the target plate with film holes, which in turn affects the blowing rates of each row. The change in the blowing ratios because of a different pressure distribution on the impingement side of the target plate causes the effectiveness to change. From the results it is observed that the farther rows of impingement are affected by the pressure distribution underneath the film holes and have more flow through the film cooling rows, this increases the inlet flow of the films which increase the blowing ratios and in turn decreases the effectiveness of the film cooling holes. The pressure distribution and the change of effectiveness are studied in detail.
Show less - Date Issued
- 2006
- Identifier
- CFE0001445, ucf:47056
- Format
- Document (PDF)
- PURL
- http://purl.flvc.org/ucf/fd/CFE0001445
- Title
- HEAT TRANSFER STUDY OF A TRIPLE ROW IMPINGEMENT CHANNEL AT LARGE IMPINGEMENT HEIGHTS.
- Creator
-
Claretti, Roberto, Kapat, Jayanta, University of Central Florida
- Abstract / Description
-
Advanced cooling techniques are required to increase the Brayton cycle temperature ratio necessary for the increase of the overall cycle's efficiency. Current turbine components are cooled with an array of internal cooling channels in the midchord section of the blade, pin fin arrays at the trailing edge and impingement channels in the leading edge. Impingement channels provide the designer with high convective coefficients on the target surface. Increasing the heat transfer coefficient of...
Show moreAdvanced cooling techniques are required to increase the Brayton cycle temperature ratio necessary for the increase of the overall cycle's efficiency. Current turbine components are cooled with an array of internal cooling channels in the midchord section of the blade, pin fin arrays at the trailing edge and impingement channels in the leading edge. Impingement channels provide the designer with high convective coefficients on the target surface. Increasing the heat transfer coefficient of these channels has been a subject of research for the past 20 years. In the current study, a triple row impingement channel is studied with a jet to target spacing of 6, 8 and 10. The effects of sidewalls are also analyzed. Temperature sensitive paint alongside thin foil heaters are used to obtain heat transfer distributions throughout the target and side walls of the three different channels. Thermal performances were also calculated for the two largest channels. It was found that the side walls provide a significant amount of cooling especially when the channels are mounted side by side so that their sidewalls behave as fins. Similar to literature it was found that an increase in Z/D decreases heat transfer coefficient and provides a more uniform profile. It was also found that the Z/D = 6 and 8 target wall heat transfer profiles are very similar, hinting to the fact that successful potential core impingement may have occurred at height of eight diameters. A Computational Fluid Dynamics, or CFD, study was also performed to provide better insight into the flow field that creates such characteristic heat transfer profiles. The Realizable k-ยต solution with enhanced wall functions gave surface heat transfer coefficients 30% off from the experimental data.
Show less - Date Issued
- 2011
- Identifier
- CFH0003839, ucf:44763
- Format
- Document (PDF)
- PURL
- http://purl.flvc.org/ucf/fd/CFH0003839
- Title
- STUDY OF HEAT TRANSFER CHARACTERISTICS OF IMPINGING AIR JET USING PRESSURE ANDN TEMPERATURE SENSITIVE LUMINESCENT PAINT.
- Creator
-
Liu, Quan, Kapat, Jayanta, University of Central Florida
- Abstract / Description
-
Luminescent coating measurement system is a relatively new technology for quantitative pressure and temperature measurement. Usually referred to as Pressure Sensitive Paint (PSP) and Temperature Sensitive Paint (TSP), luminescent coatings contain sensor molecules, which undergoes a luminescent transition when excited with light of proper wavelength. The reaction is pressure and/or temperature sensitive. The image of TSP or PSP coated model surface can be captured with a scientific grade...
Show moreLuminescent coating measurement system is a relatively new technology for quantitative pressure and temperature measurement. Usually referred to as Pressure Sensitive Paint (PSP) and Temperature Sensitive Paint (TSP), luminescent coatings contain sensor molecules, which undergoes a luminescent transition when excited with light of proper wavelength. The reaction is pressure and/or temperature sensitive. The image of TSP or PSP coated model surface can be captured with a scientific grade camera and then processed to obtain full field temperature and pressure distribution with very high fidelity. The preparation time of the technique is short. The measurement system offers an economic alternative to conventional testing methods using large number of pressure taps and thermocouples. The purpose of the experiment in this thesis is to take the benefits of the TSP and PSP technique, develop a well-controlled process and then apply the technique for a fundamental study on jet impingement heat transfer. First, Uni-Coat TSP and Binary-FIB PSP purchased from ISSI Inc. are calibrated to high accuracy. The calibration uncertainty of TSP and PSP are found to be ±0.93 °C and ±0.12 psi over temperature and pressure ranges of 22 to 90 ° C and 5 to 14.7 psia, respectively. The photodegradation of TSP is then investigated with the same calibration system. The photodegradation refers to the phenomenon of decreasing emission intensity as the luminescent paint is exposed to the illumination light during testing. It was found that photodegradation rate is a strong function of temperature and the optical power of illumination lighting. The correlation developed in this work is expected to compensate the degradation of TSP to achieve high measurement accuracy. Both TSP and PSP were then applied in the flow and heat transfer measurement of single round impinging air jet. Various separation distance (Z/D) and jet Reynolds number are tested. Pressure measurement on the jet impinged target surface using PSP clearly shows the boundary of jet impingement zone, which broadens with separation distance. In heat transfer experiment using TSP, the "second peak" in local heat transfer occurring at radial distance r/D around 2 is clearly observed when the separation distance Z/D is shorter than the length of jet potential core. The slight variation in radial location and the amplitude of the "second peak" are captured as Z/D and jet Reynolds number change. The optimum Z/D of stagnation point heat transfer is found to be around 5. The effect of jet nozzle configuration is investigated. It is found that the heat transfer rate associated with "tube jet" is generally higher than that of "plate jet". The difference in heat transfer between the two jet configurations is related to the weaker entrainment effect associated with "plate jet", where the entrainment of surrounding air is confined by the injection plate, especially under small Z/D circumstances. When compared with the benchmark data in the literature, the averaged heat transfer data of "tube jet" matches the empirical data better than those of "plate jet". The maximum difference is 3.3% for tube jet versus 15.4% for plate jet at Reynolds number of 60000 and Z/D of 5. The effect of surface roughness on jet impingement heat transfer is also studied. Heat transfer can be significantly increased by the enhanced roughness of the target surface. The largest roughness effect is achieved near stagnation point at high jet Reynolds number. Compared to the heat transfer to a smooth plate, as high as 30.9% increase in area-averaged Nusselt number is observed over a rough surface at r/D=1.5 and jet Reynolds number of 60000. The most significant advance of the present work is that both temperature and pressure measurement be obtained with the same measurement system and with accuracy comparable to traditional testing methods. The procedures that were employed in this work should be easy to apply in any university or industrial testing facility. It provides a rapid testing tool that can help solve complex problems in aerodynamics and heat transfer
Show less - Date Issued
- 2006
- Identifier
- CFE0000960, ucf:46747
- Format
- Document (PDF)
- PURL
- http://purl.flvc.org/ucf/fd/CFE0000960
- Title
- CHARACTERIZATION OF AN INLINE ROW IMPINGEMENT CHANNEL FOR TURBINE BLADE COOLING APPLICATIONS.
- Creator
-
Ricklick, Mark, Kapat, Jayanta, University of Central Florida
- Abstract / Description
-
Gas turbines have become an intricate part of today's society. Besides powering practically all 200,000+ passenger aircraft in use today, they are also a predominate form of power generation when coupled with a generator. The fact that they are highly efficient, and capable of large power to weight ratios, makes gas turbines an ideal solution for many power requirement issues faced today. Designers have even been able to develop small, micro-turbines capable of producing efficient...
Show moreGas turbines have become an intricate part of today's society. Besides powering practically all 200,000+ passenger aircraft in use today, they are also a predominate form of power generation when coupled with a generator. The fact that they are highly efficient, and capable of large power to weight ratios, makes gas turbines an ideal solution for many power requirement issues faced today. Designers have even been able to develop small, micro-turbines capable of producing efficient portable power. Part of the turbine's success is the fact that their efficiency levels have continuously risen since their introduction in the early 1800's. Along with improvements in our understanding and designs of the aerodynamic components of the turbine, as well as improvements in the areas of material design and combustion control, advances in component cooling techniques have predominantly contributed to this success. This is the result of a simple thermodynamic concept; as the turbine inlet temperature is increased, the overall efficiency of the machine increases as well. Designers have exploited this fact to the extent that modern gas turbines produce rotor inlet temperatures beyond the melting point of the sophisticated materials used within them. This has only been possible through the use of sophisticated cooling techniques, particularly in the 1st stage vanes and blades. Some of the cooling techniques employed today have been internal cooling channels enhanced with various features, film and showerhead cooling, as well as internal impingement cooling scenarios. Impingement cooling has proven to be one of the most capable heat removal processes, and the combination of this cooling feature with that of channel flow, as is done in impingement channel cooling, creates a scenario that has understandably received a great deal of attention in recent years. This study has investigated several of the unpublished characteristics of these impingement channels, including the channel height effects on the performance of the channel side walls, effects of bulk temperature increase on heat transfer coefficients, circumferential heat variation effects, and effects on the uniformity of the heat transfer distribution. The main objectives of this dissertation are to explore the various previously unstudied characteristics of impingement channels, in order to sufficiently predict their performance in a wide range of applications. The potential exists, therefore, for a designer to develop a blade with cooling characteristics specifically tailored to the expected component thermal loads. Temperature sensitive paint (TSP) is one of several non-intrusive optical temperature measurements techniques that have gained a significant amount of popularity in the last decade. By employing the use of TSP, we have the ability to provide very accurate (less than 1 degree Celsius uncertainty), high resolution full-field temperature measurements. This has allowed us to investigate the local heat transfer characteristics of the various channel surfaces under a variety of steady state testing conditions. The comparison of thermal performance and uniformity for each impingement channel configuration then highlights the benefits and disadvantages of various configurations. Through these investigations, it has been shown that the channel side walls provide heat transfer coefficients comparable to those found on the target surface, especially at small impingement heights. Although the side walls suffer from highly non-uniform performance near the start of the channel, the profiles become very uniform as the cross flow develops and becomes a dominating contributor to the heat transfer coefficient. Increases in channel height result in increased non-uniformity in the streamwise direction and decreased heat transfer levels. Bulk temperature increases have also been shown to be an important consideration when investigating surfaces dominated by cross flow heat transfer effects, as enhancements up to 80% in some areas may be computed. Considerations of these bulk temperature changes also allow the determination of the point at which the flow transitions from an impingement dominated regime to one that is dominated by cross flow effects. Finally, circumferential heat variations have proven to have negligible effects on the calculated heat transfer coefficient, with the observed differences in heat transfer coefficient being contributed to the unaccounted variations in channel bulk temperature.
Show less - Date Issued
- 2009
- Identifier
- CFE0002955, ucf:47948
- Format
- Document (PDF)
- PURL
- http://purl.flvc.org/ucf/fd/CFE0002955
- Title
- Heat Transfer and Pressure Measurements from Jet Array Impingement onto a Large Radius Curved Surface.
- Creator
-
Harrington, John, Kapat, Jayanta, Ahmed, Kareem, Vasu Sumathi, Subith, University of Central Florida
- Abstract / Description
-
This study investigates the heat transfer and pressure drop characteristics of jet array impingement in two distinct parts. In the first part, the performance of a uniform array of jets on both a flat and a large radius curved target surface are compared. This comparison was done at average jet Reynolds number ranging from 55,000 to 125,000. In the second part, the characteristics of a non-uniform array of jets, more typical of geometries used in actual gas turbine combustors, are...
Show moreThis study investigates the heat transfer and pressure drop characteristics of jet array impingement in two distinct parts. In the first part, the performance of a uniform array of jets on both a flat and a large radius curved target surface are compared. This comparison was done at average jet Reynolds number ranging from 55,000 to 125,000. In the second part, the characteristics of a non-uniform array of jets, more typical of geometries used in actual gas turbine combustors, are investigated, including the effects of the removal of downstream rows and the placement of rib features onto the target surface. The non-uniform configurations studied have varying hole diameters and geometric spacing for spatial tuning of the heat transfer behavior. First row jet Reynolds numbers ranging from 50,000 to 160,000 are reported. For all configurations, spent air is drawn out in a single direction which is tangential to the target plate curvature. A steady-state measurement technique utilizing temperature sensitive paint (TSP) was used on the target surface to obtain heat transfer coefficients, while pressure taps placed on the sidewall and jet plate were used to evaluate the pressure and flow distribution in the impingement channel. Alongside the experimental work, CFD simulations were performed utilizing the v^2-f eddy viscosity turbulence model. The results from the uniform array impingement onto a curved surface comparison show that the large radius curvature of the current geometry has little to no effect on the flow distribution and heat transfer of the array.The non-uniform array results illustrate the applicability of tuning a jet impingement array using varying jet diameters and spacing. However, there are some difficulties in obtaining streamwise pitch resolved heat transfer predictions for non-uniform arrays as current open literature correlations for uniform arrays are shown to be not applicable. The computational results from this study show that simulations can be used to obtain initial predictions, with streamwise pitch averaged Nu values found to be within 20% of experimental results. The use of ribs downstream in place of several jet rows was shown to yield similar heat transfer results at lower pressure drop levels.
Show less - Date Issued
- 2016
- Identifier
- CFE0006317, ucf:51547
- Format
- Document (PDF)
- PURL
- http://purl.flvc.org/ucf/fd/CFE0006317
- Title
- AN EXPERIMENTAL INVESTIGATION OF HEAT TRANSFER FOR ARRAYS OF IMPINGEMENT JETS ONTO THE FEATURED SURFACES WITH CYLINDRICAL AND ELLIPTICAL RAISED SURFACES.
- Creator
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Medina, Marc A, Kapat, Jayanta, University of Central Florida
- Abstract / Description
-
This study focuses on multi-jet impingement for gas turbine geometries in which the objective is to understand the influence of the roughness elements on a target surface to the heat transfer. Current work has proven that implementing roughness elements for multi-jet impingement target surfaces has increased heat transfer ranging anywhere from 10-30%. This study has chosen to investigate three different roughness elements, elliptical in cross-section, to compare to smooth surface geometries...
Show moreThis study focuses on multi-jet impingement for gas turbine geometries in which the objective is to understand the influence of the roughness elements on a target surface to the heat transfer. Current work has proven that implementing roughness elements for multi-jet impingement target surfaces has increased heat transfer ranging anywhere from 10-30%. This study has chosen to investigate three different roughness elements, elliptical in cross-section, to compare to smooth surface geometries for multi-jet impingement. An experimental was taken for this study to extend the current knowledge of multi-jet impingement geometries and to further understand the heat transfer performance. A temperature sensitive paint (TSP) technique was used to measure the heat transfer on the target surface, in which the local temperature was measured to estimate area averaged heat transfer coefficient (HTC) and row averaged HTC. In order stay consistent with literature, non-dimensional parameters were used for geometry locations and boundaries. For this study, the Reynolds number range, based on jet diameter and mass flux, is 10-15k. The X/D (streamwise direction), Y/D (spanwise direction), Z/D (channel height direction), L/D (thickness of the jet plate) constraints for this study are 5, 6, 3, and 1 respectively. From the local heat transfer distributions of the different roughness elements, it is concluded that the inclusion of these elements increases heat transfer by 2-12% as compared to a flat/smooth target plate. It is therefore recommended from this study, that elements, elliptical in shape, provide favorability in heat transfer for gas turbine configurations.
Show less - Date Issued
- 2016
- Identifier
- CFH2000131, ucf:46021
- Format
- Document (PDF)
- PURL
- http://purl.flvc.org/ucf/fd/CFH2000131
- Title
- Investigation of Heat Transfer Enhancement Within a Concentric Annulus.
- Creator
-
Hanhold, Alexander, Kapat, Jayanta, Ahmed, Kareem, Vasu Sumathi, Subith, University of Central Florida
- Abstract / Description
-
Effective heat exchange is key for many energy applications including heat exchangers, heat extraction from heat source, and heat rejection to ambient thermal sink. This study focuses on the investigation for a specific heat exchange configuration, namely heat removal within a concentric annular passage using helical turbulators and jet impingement. Numerical testing was used to see how the different geometric parameters affect the heat transfer and pressure drop within the annulus by using...
Show moreEffective heat exchange is key for many energy applications including heat exchangers, heat extraction from heat source, and heat rejection to ambient thermal sink. This study focuses on the investigation for a specific heat exchange configuration, namely heat removal within a concentric annular passage using helical turbulators and jet impingement. Numerical testing was used to see how the different geometric parameters affect the heat transfer and pressure drop within the annulus by using helicoil turbulators. A vast range of designs were studied by changing the turbulator shape, pitch, and blockage ratio while maintaining a constant Reynolds number of 25,000. CFD was performed in STARCCM+ using the realizable ?-? turbulence model. Results show that turbulence and heat transfer increase with a higher blockage ratio and smaller pitch but the pressure drop is subsequently increased as well. The square turbulator promoted higher heat transfer compared to the circle turbulator but the pressure drop was significantly increased when the helix angle was greater than 20(&)deg; and blockage ratio greater than 0.48.Experimental and numerical efforts were used to find the heat transfer due to impingement jets on the target surface. Multiple flows as a function of jet Reynolds number ranging from 16,000-33,000 were tested for two geometries. Temperature Sensitive Paint (TSP) was utilized to observe local heat transfer. It was observed that jet degradation occurs after the 6th row of stream-wise impingement jets for both cases experimentally and it was difficult to numerically capture the effect of the cross flow from previous jets but managed to follow the same trend. The numerical results showed that they can be used with good agreement to predict the surface averaged Nusselt number to be within the 12% uncertainty found from experimental efforts. Geometry B was determined to perform better in terms of heat transfer as opposed to Geometry A with the same pressure loss.
Show less - Date Issued
- 2017
- Identifier
- CFE0007286, ucf:52155
- Format
- Document (PDF)
- PURL
- http://purl.flvc.org/ucf/fd/CFE0007286
- Title
- Heat and fluid flow characterization of a single-hole-per-row impingement channel at multiple impingement heights.
- Creator
-
Claretti, Roberto, Kapat, Jayanta, Kassab, Alain, Raghavan, Seetha, Vasu Sumathi, Subith, University of Central Florida
- Abstract / Description
-
The present work studies the relationship between target and sidewall surfaces of a multi-row, narrow impingement channel at various jet heights with one impingement hole per row. Temperature sensitive paint and constant flux heaters are used to gather heat transfer data on the target and side walls. Jet-to-target distance is set to 1, 2, 3, 5, 7 and 9 jet diameters. The channel width is 4 jet diameters and the jet stream wise spacing is 5 jet diameters. All cases were run at Reynolds numbers...
Show moreThe present work studies the relationship between target and sidewall surfaces of a multi-row, narrow impingement channel at various jet heights with one impingement hole per row. Temperature sensitive paint and constant flux heaters are used to gather heat transfer data on the target and side walls. Jet-to-target distance is set to 1, 2, 3, 5, 7 and 9 jet diameters. The channel width is 4 jet diameters and the jet stream wise spacing is 5 jet diameters. All cases were run at Reynolds numbers ranging from 5,000 to 30,000. Pressure data is also gathered and used to calculate the channel mass flux profiles, used to better understand the flow characteristics of the impingement channel. While target plate heat transfer profiles have been thoroughly studied in the literature, side wall data has only recently begun to be studied. The present work shows the significant impact the side walls provide to the overall heat transfer capabilities of the impingement channel. It was shown that the side walls provide a significant amount of heat transfer to the channel. A channel height of three diameters was found to be the optimum height in order to achieve the largest heat transfer rates out of all channels.
Show less - Date Issued
- 2013
- Identifier
- CFE0004985, ucf:49592
- Format
- Document (PDF)
- PURL
- http://purl.flvc.org/ucf/fd/CFE0004985
- Title
- Heat Transfer in a Coupled Impingement-Effusion Cooling System.
- Creator
-
Miller, Mark, Kapat, Jayanta, Deng, Weiwei, Gordon, Ali, University of Central Florida
- Abstract / Description
-
The efficiency of air-breathing gas turbine engines improves as the combustion temperature increases. Therefore, modern gas turbines operate at temperatures greater than the melting temperature of hot-gas-path components, and cooling must be introduced in order to maintain mechanical integrity of those components. Two highly effective techniques used in modern designs for this purpose are impingement cooling and use of coolant film on hot-gas-path surface introduced through discrete film or...
Show moreThe efficiency of air-breathing gas turbine engines improves as the combustion temperature increases. Therefore, modern gas turbines operate at temperatures greater than the melting temperature of hot-gas-path components, and cooling must be introduced in order to maintain mechanical integrity of those components. Two highly effective techniques used in modern designs for this purpose are impingement cooling and use of coolant film on hot-gas-path surface introduced through discrete film or effusion holes. In this study, these two mechanisms are coupled into a single prototype cooling system. The heat transfer capability of this system is experimentally determined for a variety of different geometries and coolant flow rates.This study utilizes Temperature Sensitive Paint (TSP) in order to measure temperature distribution over a surface, which allowed for local impingement Nusselt number, film cooling effectiveness, and film cooling heat transfer enhancement profiles to be obtained. In addition to providing quantitative heat transfer data, this method allowed for qualitative investigation of the flow behavior near the test surface. Impinging jet-to-target-plate spacing was varied over a large range, including several tall impingement scenarios outside the published limits. Additionally, both in-line and staggered effusion arrangements were studied, and results for normal injection were compared to full coverage film cooling with inclined- and compound-angle injection. Effects of impingement and effusion cooling were combined to determine the overall cooling effectiveness of the system.It is shown that low impingement heights produce the highest Nusselt number, and that large jet-to-jet spacing reduces coolant flow rate while maintaining moderate to high heat transfer rates. Staggered effusion configurations exhibit superior performance to in-line configurations, as jet interference is reduced and surface area coverage is improved. Coolant to mainstream flow mass flux ratios greater than unity result in jet blow-off and reduced effectiveness. The convective heat transfer coefficient on the film cooled surface is higher than a similar surface without coolant injection due to the generation of turbulence associated with jet-cross flow interaction.
Show less - Date Issued
- 2011
- Identifier
- CFE0004140, ucf:49042
- Format
- Document (PDF)
- PURL
- http://purl.flvc.org/ucf/fd/CFE0004140
- Title
- The Study of an Impinging Unsteady Jet - Fluid Mechanics and Heat Transfer Analysis.
- Creator
-
Osorio, Andrea, Kapat, Jayanta, Kinzel, Michael, Raghavan, Seetha, University of Central Florida
- Abstract / Description
-
The high heat transfer capabilities of impinging jets have led to their widespread use in industrial applications, such as gas turbine cooling. These impinging jets are usually manufactured on the walls of super-alloy metals and are influenced by being positioned with a confined setting. Studies have been shown to enhance the heat transfer of impinging jets by fluctuating the flow which will be analyzed in this project with two designs. The first design is a self-sustaining stationary fluidic...
Show moreThe high heat transfer capabilities of impinging jets have led to their widespread use in industrial applications, such as gas turbine cooling. These impinging jets are usually manufactured on the walls of super-alloy metals and are influenced by being positioned with a confined setting. Studies have been shown to enhance the heat transfer of impinging jets by fluctuating the flow which will be analyzed in this project with two designs. The first design is a self-sustaining stationary fluidic oscillator that causes a sweeping motion jet to impinge on the surface. This is investigated using Particle Image Velocimetry (PIV) to study the flow field as well as copper- block heated surface to study the heat transfer. The second design involves pulsating the jet through a rotating disk that opens and closes the jet hole, providing a pulsing impingement on the surface. This is examined using hot-wire anemometry for understanding the fluid mechanics and copper-block heated surface to study the heat transfer. Both configurations are tested at a constant Reynolds number of 30,000 with the oscillator tested at normalized jet-to-surface spacings of 3, 4, 6 and the pulsing mechanism tested at jet-to-surface spacing of 3. The results for the fluidic oscillator indicate: Reynolds stress profiles of the jet demonstrated elevated levels of mixing for the fluidic oscillator; heat transfer enhancement was seen in some cases; a confined jet does worse than an unconfined case; and the oscillator's heat removal performed best at lower jet-to- surface spacings. The results for the pulsing mechanism indicate: lower frequencies displayed high turbulence right at the exit of the jet as well as the jet-to-surface spacing of 3; the duty cycle parameter strongly influences the heat transfer results; and heat transfer enhancement was seen for a variation of frequencies.
Show less - Date Issued
- 2018
- Identifier
- CFE0007353, ucf:52102
- Format
- Document (PDF)
- PURL
- http://purl.flvc.org/ucf/fd/CFE0007353
- Title
- FUNDAMENTAL UNDERSTANDING OF INTERACTIONS AMONG FLOW, TURBULENCE, AND HEAT TRANSFER IN JET IMPINGEMENT COOLING.
- Creator
-
Hossain, Md. Jahed, Kapat, Jayanta, Ahmed, Kareem, Gordon, Ali, Wiegand, Rudolf, University of Central Florida
- Abstract / Description
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The flow physics of impinging jet is very complex and is not fully understood yet. The flow field in an impingement problem comprised of three different distinct regions: a free jet with a potential core, a stagnation region where the velocity goes to zero as the jet impinges onto the wall and a creation of wall jet region where the boundary layer grows radially outward after impinging. Since impingement itself is a broad topic, effort is being made in the current study to narrow down on...
Show moreThe flow physics of impinging jet is very complex and is not fully understood yet. The flow field in an impingement problem comprised of three different distinct regions: a free jet with a potential core, a stagnation region where the velocity goes to zero as the jet impinges onto the wall and a creation of wall jet region where the boundary layer grows radially outward after impinging. Since impingement itself is a broad topic, effort is being made in the current study to narrow down on three particular geometric configurations (a narrow wall, an array impingement configuration and a curved surface impingement configuration) that shows up in a typical gas turbine impingement problem in relation to heat transfer. Impingement problems are difficult to simulate numerically using conventional RANS models. It is worth noting that the typical RANS model contains a number of calibrated constants and these have been formulated with respect to relatively simple shear flows. As a result typically these isotropic eddy viscosity models fail in predicting the correct heat transfer value and trend in impingement problem where the flow is highly anisotropic. The common RANS-based models over predict stagnation heat transfer coefficients by as much as 300% when compared to measured values. Even the best of the models, the v^2-f model, can be inaccurate by up to 30%. Even though there is myriad number of experimental and numerical work published on single jet impingement; the knowledge gathered from these works cannot be applied to real engineering impingement cooling application as the dynamics of flow changes completely. This study underlines the lack of experimental flow physics data in published literature on multiple jet impingement and the author emphasized how important it is to have experimental data to validate CFD tools and to determine the suitability of Large Eddy Simulation (LES) in industrial application. In the open literature there is not enough study where experimental heat transfer and flow physics data are combined to explain the behavior for gas turbine impingement cooling application. Often it is hard to understand the heat transfer behavior due to lack of time accurate flow physics data hence a lot of conjecture has been made to explain the phenomena. The problem is further exacerbated for array of impingement jets where the flow is much more complex than a single round jet. The experimental flow field obtained from Particle Image Velocimetry (PIV) and heat transfer data obtained from Temperature Sensitive Paint (TSP) from this work will be analyzed to understand the relationship between flow characteristics and heat transfer for the three types of novel geometry mentioned above.There has not been any effort made on implementing LES technique on array impingement problem in the published literature. Nowadays with growing computational power and resources CFD are widely used as a design tool. To support the data gathered from the experiment, LES is carried out in narrow wall impingement cooling configuration. The results will provide more accurate information on impingement flow physics phenomena where experimental techniques are limited and the typical RANS models yield erroneous resultThe objective of the current study is to provide a better understanding of impingement heat transfer in relation to flow physics associated with it. As heat transfer is basically a manifestation of the flow and most of the flow in real engineering applications is turbulent, it is very important to understand the dynamics of flow physics in an impingement problem. The work emphasis the importance of understanding mean velocities, turbulence, jet shear layer instability and its importance in heat transfer application. The present work shows detailed information of flow phenomena using Particle Image Velocimetry (PIV) in a single row narrow impingement channel. Results from the RANS and LES simulations are compared with Particle Image Velocimetry (PIV) data. The accuracy of LES in predicting the flow field and heat transfer of an impingement problem is also presented the in the current work as it is validated against experimental flow field measured through PIV.Results obtained from the PIV and LES shows excellent agreement for predicting both heat transfer and flow physics data. Some of the key findings from the study highlight the shortcomings of the typical RANS models used for the impingement heat transfer problem. It was found that the stagnation point heat transfer was over predicted by as much as 48% from RANS simulations when compared to the experimental data. A lot of conjecture has been made in the past for RANS' ability to predict the stagnation point heat transfer correctly. The length of the potential core for the first jet was found to be ~ 2D in RANS simulations as oppose to 1D in PIV and LES, confirm the possible underlying reason for this discrepancy. The jet shear layer thickness was underpredicted by ~ 40% in RANS simulations proving the model is not diffusive enough for a flow like jet impingement. Turbulence production due to shear stress was over predicted by ~130% and turbulence production due to normal stresses were underpredicted by ~40 % in RANS simulation very close to the target wall showing RANS models fail where both strain rate and shear stress plays a pivotal role in the dynamics of the flow. In the closing, turbulence is still one of the most difficult problems to solve accurately, as has been the case for about a century. A quote below from the famous mathematician, Horace Lamb (1849-1934) express the level of difficulty and frustration associated with understanding turbulence in fluid mechanics. (")I am an old man now, and when I die and go to heaven there are two matters on which I hope for enlightenment. One is quantum electrodynamics, and the other is the turbulent motion of fluids. And about the former I am rather optimistic.(")Source: http://scienceworld.wolfram.com/biography/Lamb.htmlThis dissertation is expected to shed some light onto one specific example of turbulent flows.
Show less - Date Issued
- 2016
- Identifier
- CFE0006463, ucf:51424
- Format
- Document (PDF)
- PURL
- http://purl.flvc.org/ucf/fd/CFE0006463