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PROCESSING, MICROSTRUCTURAL AND MECHANICAL CHARACTERIZATION OF MECHANICALLY ALLOYED AL-ALUMINA NANOCOMPOSITES
Title
PROCESSING, MICROSTRUCTURAL AND MECHANICAL CHARACTERIZATION OF MECHANICALLY ALLOYED AL-ALUMINA NANOCOMPOSITES.
Creator
Katiyar, Pushkar, SURYANARAYANA, C., University of Central Florida
Abstract / Description
Aluminum-alumina nanocomposites were synthesized using mechanical alloying of blended component powders of pure constituents. This study was performed on various powder mixtures with aluminum as the matrix and alumina as the reinforcement with volume fractions of 20, 30, and 50 % and Alumina particle sizes of 50 nm, 150 nm, and 5 µm. X-ray diffraction (XRD) and scanning electron microscopy (SEM) techniques were used for the crystal structure and microstructural characterization of the...
Show moreAluminum-alumina nanocomposites were synthesized using mechanical alloying of blended component powders of pure constituents. This study was performed on various powder mixtures with aluminum as the matrix and alumina as the reinforcement with volume fractions of 20, 30, and 50 % and Alumina particle sizes of 50 nm, 150 nm, and 5 µm. X-ray diffraction (XRD) and scanning electron microscopy (SEM) techniques were used for the crystal structure and microstructural characterization of the powders at different stages of milling. Alumina powders with 50 nm and 150 nm particle size were predominantly of gamma-type, while Alumina of 5 µm size was of alpha-type. The main goal was to achieve uniform distribution of the alumina ceramic particles in the Al matrix, which was achieved on milling for 24 h in a SPEX mill or 100 h in a Fritsch Pulverisette planetary ball mill. The powders were consolidated in two stages: pre-compaction at room temperature followed by vacuum hot pressing (VHP) or hot isostatic pressing (HIP) techniques to a fully dense condition. The effect of reinforcement particle size and volume fraction on the stress-strain response, elastic modulus and yield strength of the composites was investigated. Nanoindentation and compression tests were performed to characterize the composite material. Yield strength of 515 MPa, compressive strength of 685 MPa and elastic modulus of 36 GPa were obtained from compression tests. Nanoindentation results gave the yield strength of 336 MPa, maximum shear stress of 194 MPa and an elastic modulus of 42 GPa. The low elastic modulus values obtained from the above tests might be because of localized yielding possibly due to residual stresses.
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Date Issued
2004
Identifier
CFE0000128, ucf:46193
Format
Document (PDF)
PURL
http://purl.flvc.org/ucf/fd/CFE0000128
COMMISSIONING OF A DYNAMIC MECHANICAL ANALYZERFOR THE CHARACTERIZATION OF LOW TEMPERATURE NITIFE SHAPE MEMORY ALLOYS
Title
COMMISSIONING OF A DYNAMIC MECHANICAL ANALYZERFOR THE CHARACTERIZATION OF LOW TEMPERATURE NITIFE SHAPE MEMORY ALLOYS.
Creator
Nandiraju, Maruthi Diwakar, Vaidyanathan, Raj, University of Central Florida
Abstract / Description
NiTiFe shape memory alloys can undergo transformations between cubic, trigonal and monoclinic phases at low temperatures. The low hysteresis associated with the trigonal R-phase transformation make them candidates for actuator applications at low temperatures. However, the literature available on these alloys is limited and there is a need to establish processing-structure-property correlations. This study was undertaken with the objective of determining and understanding such correlations in...
Show moreNiTiFe shape memory alloys can undergo transformations between cubic, trigonal and monoclinic phases at low temperatures. The low hysteresis associated with the trigonal R-phase transformation make them candidates for actuator applications at low temperatures. However, the literature available on these alloys is limited and there is a need to establish processing-structure-property correlations. This study was undertaken with the objective of determining and understanding such correlations in a Ni46.8Ti50Fe3.2 alloy. First, a dynamic mechanical analyzer (DMA) was successfully commissioned to facilitate mechanical testing between -150 and 600ºC. The experiments performed over selected ranges of stress and temperature probed a range of deformation phenomena in these materials. In addition to conventional elastic and dislocation based plastic deformation, also probed were stress-induced formation of the R- and martensite (B19') phases, and twinning in the R- and martensite (B19') phases. Constrained recovery experiments, wherein phase transformations were thermally induced against external loads, were also performed to assess the performance of these alloys in actuator applications. In addition to a DMA, a differential scanning calorimeter, liquid helium dilatometer and a transmission electron microscope were also used. The samples tested were subjected to different thermo-mechanical processing parameters (i.e., percentage of cold work, solutionizing, aging, and annealing time/temperature). Selected combinations of cold work and annealing temperature/times were found to result in narrower transformations (in temperature space), making such alloys of value in cyclic actuator applications. Thus this work contributed to further understand the processing-structure-property relationship in NiTiFe alloys that exhibit the R-phase transformation and in lowering the operating temperature range of shape-memory alloys in order for them to be used in hydrogen related technologies. The immediate benefit to NASA Kennedy Space Center is the development of a shape-memory thermal conduction switch for application in cryogenic liquefaction, densification and zero boil-off systems. This is being extended to include the potential use of shape-memory alloy actuator elements for cryogenic seals, valves, fluid-line repair, self-healing gaskets, and even to ambient debris-less separation and latch/release mechanisms. The financial support of NASA through grant NAG3-2751 is gratefully acknowledged.
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Date Issued
2006
Identifier
CFE0001409, ucf:47041
Format
Document (PDF)
PURL
http://purl.flvc.org/ucf/fd/CFE0001409
STRUCTURAL EVOLUTION IN MECHANICALLY ALLOYED FE-BASED POWDER SYSTEMS
Title
STRUCTURAL EVOLUTION IN MECHANICALLY ALLOYED FE-BASED POWDER SYSTEMS.
Creator
Patil, Umesh, Suryanarayan, Challapalli, University of Central Florida
Abstract / Description
A systematic study of iron-based binary and multi-component alloys was undertaken to study the structural evolution in these powders as a function of milling time during mechanical alloying. Blended elemental powders of Fe100-XBX (where x = 5, 10, 17, 20, 22, 25, 37.5 and 50 at. %) and a bulk metallic glass (BMG) composition (Fe60Co8Zr10Mo5W2B15) were subjected to mechanical alloying in a SPEX 8000 mixer mill. X-ray diffraction technique was employed to study the phase evolution, crystallite...
Show moreA systematic study of iron-based binary and multi-component alloys was undertaken to study the structural evolution in these powders as a function of milling time during mechanical alloying. Blended elemental powders of Fe100-XBX (where x = 5, 10, 17, 20, 22, 25, 37.5 and 50 at. %) and a bulk metallic glass (BMG) composition (Fe60Co8Zr10Mo5W2B15) were subjected to mechanical alloying in a SPEX 8000 mixer mill. X-ray diffraction technique was employed to study the phase evolution, crystallite size, lattice strain and also to determine the crystal structure(s) of the phases. Depending on the milling time, formation of supersaturated solid solutions, intermetallics, and amorphous phases was noted in the binary Fe-B powder mixtures. A maximum of about 22 at. % B was found to dissolve in Fe in the solid state, and formation of FeB and Fe2B intermetallics was noted in some of the powder blends. However, an interesting observation that was made, for the first time, related to the formation of a crystalline phase on continued milling of the amorphous powder in the BMG composition. This phenomenon, termed mechanical crystallization, has been explored. Reasons for the mechanical crystallization of the amorphous powder using the X-ray diffraction and electron microscopy methods have been discussed. External heat treatments of the milled powder were also conducted to study the complete crystallization behavior of the amorphous phase. Preliminary attempts were made to consolidate the milled BMG powder to bulk shape by hot isostatic pressing (HIP) and magnetic compaction techniques. Full densification was not achieved. Nanoindentation and microhardness tests were performed to characterize the mechanical properties of the glassy alloy. Nanoindentation results gave an elastic modulus of 59 GPa, lower than the expected value of 184 GPa; due to the presence of porosity in the consolidated sample. Optimization of the consolidation parameters is required to achieve a fully dense material.
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Date Issued
2005
Identifier
CFE0000868, ucf:46649
Format
Document (PDF)
PURL
http://purl.flvc.org/ucf/fd/CFE0000868
AMORPHOUS PHASE FORMATION IN MECHANICALLY ALLOYED FE-BASED SYSTEMS.
Title
AMORPHOUS PHASE FORMATION IN MECHANICALLY ALLOYED FE-BASED SYSTEMS.
Creator
Sharma, Satyajeet, Suryanarayana, C, University of Central Florida
Abstract / Description
ABSTRACT Bulk metallic glasses have interesting combination of physical, chemical, mechanical, and magnetic properties which make them attractive for a variety of applications. Consequently there has been a lot of interest in understanding the structure and properties of these materials. More varied applications can be sought if one understands the reasons for glass formation and the methods to control them. The glass-forming ability (GFA) of alloys can be substantially increased by a proper...
Show moreABSTRACT Bulk metallic glasses have interesting combination of physical, chemical, mechanical, and magnetic properties which make them attractive for a variety of applications. Consequently there has been a lot of interest in understanding the structure and properties of these materials. More varied applications can be sought if one understands the reasons for glass formation and the methods to control them. The glass-forming ability (GFA) of alloys can be substantially increased by a proper selection of alloying elements and the chemical composition of the alloy. High GFA will enable in obtaining large section thickness of amorphous alloys. Ability to produce glassy alloys in larger section thicknesses enables exploitation of these advanced materials for a variety of different applications. The technique of mechanical alloying (MA) is a powerful non-equilibrium processing technique and is known to produce glassy (or amorphous) alloys in several alloy systems. Metallic amorphous alloys have been produced by MA starting from either blended elemental metal powders or pre-alloyed powders. Subsequently, these amorphous alloy powders could be consolidated to full density in the temperature range between the glass transition and crystallization temperatures, where the amorphous phase has a very low viscosity. This Dissertation focuses on identifying the various Fe-based multicomponent alloy systems that can be amorphized using the MA technique, studying the GFA of alloys with emphasis on improving it, and also on analyzing the effect of extended milling time on the constitution of the amorphous alloy powder produced at earlier times. The Dissertation contains seven chapters, where the lead chapter deals with the background, history and introduction to bulk metallic glasses. The following four chapters are the published/to be published work, where the criterion for predicting glass formation, effect of Niobium addition on glass-forming ability (GFA), lattice contraction on amorphization, effect of Carbon addition on GFA, and observation of mechanical crystallization in Fe-based systems have been discussed. The subsequent chapter briefly mentions about the consolidation of amorphous powders and presents results of hot pressing and spark plasma sintering on one of the alloy systems. The final chapter summarizes the Dissertation and suggests some prospective research work that can be taken up in future. The Dissertation emphasizes the glass-forming ability, i.e., the ease with which amorphization can occur. In this work the milling time required for amorphization was the indicator/measure of GFA. Although the ultimate aim of this work was to consolidate the Fe-based amorphous alloy powders into bulk so as to undertake mechanical characterization, however, it was first necessary to study the glass forming aspect in the different alloy systems. By doing this a stage has been reached, where different options are available with respect to amorphous phase-forming compositions and the knowledge to improve glass-forming ability via the mechanical alloying technique. This will be ultimately useful in the powder compaction process into various shapes and sizes at optimum pressure and temperature. The study on mechanical crystallization indicates, or in a way defines, a limit to the process of amorphization, and it was also demonstrated that this phenomenon is more common in occurrence than and not as restricted as it was earlier reported to be.
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Date Issued
2008
Identifier
CFE0002025, ucf:47630
Format
Document (PDF)
PURL
http://purl.flvc.org/ucf/fd/CFE0002025
COMMISSIONING OF AN ARC-MELTING / VACUUM QUENCH FURNACE FACILITY FOR FABRICATION OF NI-TI-FE SHAPE MEMORY ALLOYS, AND THEIR CHARACTERIZATION
Title
COMMISSIONING OF AN ARC-MELTING / VACUUM QUENCH FURNACE FACILITY FOR FABRICATION OF NI-TI-FE SHAPE MEMORY ALLOYS, AND THEIR CHARACTERIZATION.
Creator
Singh, Jagat, Vaidyanathan, Raj, University of Central Florida
Abstract / Description
Shape memory alloys when deformed can produce strains as high as 8%. Heating results in a phase transformation and associated recovery of all the accumulated strain, a phenomenon known as shape memory. This strain recovery can occur against large forces, resulting in their use as actuators. The goal of this project is to lower the operating temperature range of shape memory alloys in order for them to be used in cryogenic switches, seals, valves, fluid-line repair and self-healing gaskets for...
Show moreShape memory alloys when deformed can produce strains as high as 8%. Heating results in a phase transformation and associated recovery of all the accumulated strain, a phenomenon known as shape memory. This strain recovery can occur against large forces, resulting in their use as actuators. The goal of this project is to lower the operating temperature range of shape memory alloys in order for them to be used in cryogenic switches, seals, valves, fluid-line repair and self-healing gaskets for space related technologies. The Ni-Ti-Fe alloy system, previously used in Grumman F-14 aircrafts and activated at 120 K, is further developed through arc-melting a range of compositions and subsequent thermo-mechanical processing. A controlled atmosphere arc-melting facility and vertical vacuum quench furnace facility was commissioned to fabricate these alloys. The facility can create a vacuum of 10-7 Torr and heat treat samples up to 977 °C. High purity powders of Ni, Ti and Fe in varying ratios were mixed and arc-melted into small buttons weighing 0.010 kg to 0.025 kg. The alloys were subjected to solutionizing and aging treatments. A combination of rolling, electro-discharge machining and low-speed cutting techniques were used to produce strips. Successful rolling experiments highlighted the workability of these alloys. The shape memory effect was successfully demonstrated at liquid nitrogen temperatures through a constrained recovery experiment that generated stresses of over 40 MPa. Differential scanning calorimetry (DSC) and a dilatometry setup was used to characterize the fabricated materials and determine relationships between composition, thermo-mechanical processing parameters and transformation temperatures.
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Date Issued
2004
Identifier
CFE0000308, ucf:46320
Format
Document (PDF)
PURL
http://purl.flvc.org/ucf/fd/CFE0000308
SYNTHESIS AND CHARACTERIZATION OF STABLE AND METASTABLE PHASES IN Ni- AND Fe-BASED ALLOY SYSTEMS BY MECHANICAL ALLOYING
Title
SYNTHESIS AND CHARACTERIZATION OF STABLE AND METASTABLE PHASES IN Ni- AND Fe-BASED ALLOY SYSTEMS BY MECHANICAL ALLOYING.
Creator
Al-Joubori, Ahmed, Challapalli, Suryanarayana, Vaidyanathan, Raj, Gou, Jihua, Bai, Yuanli, Lin, Kuo-Chi, University of Central Florida
Abstract / Description
Mechanical Alloying (MA) is a process that involves repeated cold welding, fracturing and rewelding of powder particles in a high-energy ball mill and has been used extensively to synthesize both stable (equilibrium) and metastable phases in a number of alloy systems. This is due to its ability to achieve many effects simultaneously, viz., reduction in grain size, introduction of a variety of crystal defects, disordering of the lattice, and modifying the crystal structures of materials; all...
Show moreMechanical Alloying (MA) is a process that involves repeated cold welding, fracturing and rewelding of powder particles in a high-energy ball mill and has been used extensively to synthesize both stable (equilibrium) and metastable phases in a number of alloy systems. This is due to its ability to achieve many effects simultaneously, viz., reduction in grain size, introduction of a variety of crystal defects, disordering of the lattice, and modifying the crystal structures of materials; all these allowing alloying and phase transformations to occur in powders. In this Dissertation, we have synthesized a number of different alloy phases in Ni- and Fe-based alloy systems using MA.The as-received, blended, and milled powders were characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), and transmission electron microscopy techniques to obtain information about the overall microstructure and chemical compositions. The NiX2 (X = Ge and Si) phases were synthesized in the Ni-Ge and Ni-Si systems. MA of Ni-Ge powder blends was investigated to study phase evolution as a function of milling time. On milling the powders for 5 h, the equilibrium NiGe phase started to form, and its amount in the powder increased with increasing milling time. On milling for about 60 h, the equilibrium intermetallic NiGe and Ge powder particles reacted to form the metastable NiGe2 phase. However, on milling for a longer time (75 h), the metastable phase transformed back to the equilibrium NiGe phase.Synthesis of the NiSi2 intermetallic phase depended on the Si content in the initial powder blend. For example, while in the Ni-60 at.% Si powder blend, only the NiSi phase was present homogeneously, the powder blend of the Ni-67 at.% Si composition contained the NiSi phase along with a small amount of unreacted Si. But in the Ni-75 at.% Si and Ni-80 at% compositions, the NiSi phase that had formed earlier (after 2 h of milling) and the remaining free Si powder reacted to form the equilibrium intermetallic NiSi2 phase. This constitution in the milled powder has been attributed to a partial loss of Si content during MA. Formation of Ni(Si) solid solutions with a solubility of about 18.2 at.% and 20.6 at.% for the Ni-75 at.% Si and Ni-80 at.% Si powder blends, respectively, was also achieved in the early stages of MA.In the Fe-C system, we were able to synthesize ferrite, cementite, and mixtures of the two phases. We were able to obtain the Fe-C solid solution phase (ferrite) with a BCC structure and the cementite phase with an orthorhombic structure in the eutectoid Fe-0.8 wt. % C composition, while a homogeneous cementite phase had formed at the higher carbon content of Fe-7.0 wt. % C after 30 h of milling time.In the case of the Fe-18Cr-xNi (x = 8, 12, and 20) system, the current investigation showed that the phase constitution depended significantly on the Ni content in the powder blend. Whereas mostly the martensite or the ferrite and austenite phase mixture was present at lower Ni contents, a completely homogeneous austenite phase was present in the alloy with 20% Ni.
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Date Issued
2016
Identifier
CFE0006244, ucf:51059
Format
Document (PDF)
PURL
http://purl.flvc.org/ucf/fd/CFE0006244