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(1 - 11 of 11)
- Title
- High Volume Fraction Mg-based Nanocomposites: Processing, Microstructure and Mechanical Behavior.
- Creator
-
Liu, Jinling, An, Linan, Suryanarayana, Challapalli, Fang, Jiyu, Bai, Yuanli, Lin, Kuo-Chi, University of Central Florida
- Abstract / Description
-
Mg-based metal matrix nanocomposites (MMNCs) with mechanical properties, superior to those of coarse-grained composites, are promising structural materials for applications in the automotive and aerospace industries. The research in this area was primarily focused earlier on either micro-scaled reinforcements or nano-scaled reinforcements with very low volume fractions. MMNCs with high volume fractions have not been explored yet. In this research, we study the processing, microstructures and...
Show moreMg-based metal matrix nanocomposites (MMNCs) with mechanical properties, superior to those of coarse-grained composites, are promising structural materials for applications in the automotive and aerospace industries. The research in this area was primarily focused earlier on either micro-scaled reinforcements or nano-scaled reinforcements with very low volume fractions. MMNCs with high volume fractions have not been explored yet. In this research, we study the processing, microstructures and properties of MMNCs containing ceramic nanoparticles up to 30 vol.%.We first investigated the mechanical alloying of Al2O3 nanoparticles and pure Mg under high-energy ball milling conditions. The phase evolution and their distribution were evaluated as a function of milling time. Then, the thermal stability of the formed nanocomposites was investigated by annealing it at high temperatures. It indicated that an exchange reaction had occurred to a large extent between Mg and Al2O3 resulting in the formation of Al and MgO phases. Additionally, the reaction between Al and un-reacted Mg led to the formation of Mg-Al intermetallics.Due to the reaction between Mg and Al2O3 during the milling and annealing process, we attempted to synthesize Mg/SiC nanocomposites. The mixed powders containing 0, 5, 10 and 15 vol.% SiC were produced by high energy ball milling and then the powders were consolidated via spark plasma sintering. The phase constitutions and microstructures of the Mg/SiC nanocomposites were characterized. SiC nanoparticles (average particle size ~14 nm) appear to be homogeneously dispersed within the matrix, and the average inter-particle spacings of all the Mg/SiC nanocomposites were smaller than 50 nm. Microscopic methods, even at high magnifications did not reveal any significant porosity in the as-processed MMNCs.Mechanical characterization of the Mg/SiC nanocomposites was conducted using the microindentation test. Besides the microhardness test, different intermediate pause times and loading rates were used to evaluate the stiffness and loading rate sensitivity of our samples. The abnormal microhardness and loading rate sensitivity were showed for the Mg-15 vol.% SiC samples. At the same time, the monotonic increase of stiffness with volume fraction was exhibited in the Mg/SiC nanocomposites.Finally, we investigated the quasi-static and dynamic response of Mg/SiC nanocomposites and microcomposites, and discussed the underlying mechanisms. Strain softening was noticed in the milled Mg sample under quasi-static compression. Similarly, the strengthening effect leveling off was also observed in the Mg-15 vol.% SiC samples under either quasi-static or high-strain rate uniaxial compression conditions. No significant plastic deformation was observed in the Mg/SiC nanocomposites. The estimated strain rate sensitivity of all the Mg/SiC nanocomposites in this work was around 0.03, which is much smaller than 0.3 and 0.6, observed for 100 nm and 45 nm grain size pure Mg individually. In particular, the existing models fail in predicting the inverse volume fraction effect, and other mechanisms are yet to be explored. The presence of SiC nanoparticles may play an important role that leads to this difference.
Show less - Date Issued
- 2013
- Identifier
- CFE0004879, ucf:49672
- Format
- Document (PDF)
- PURL
- http://purl.flvc.org/ucf/fd/CFE0004879
- Title
- PHASE-FIELD SIMULATION OF MICROSTRUCTURALDEVELOPMENT INDUCED BY INTERDIFFUSIONFLUXES UNDER MULTIPLE GRADIENTS.
- Creator
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Mohanty, Rashmi, Sohn, Yongho, University of Central Florida
- Abstract / Description
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The diffuse-interface phase-field model is a powerful method to simulate and predict mesoscale microstructure evolution in materials using fundamental properties of thermodynamics and kinetics. The objective of this dissertation is to develop phase-field model for simulation and prediction of interdiffusion behavior and evolution of microstructure in multi-phase binary and ternary systems under composition and/or temperature gradients. Simulations were carried out with emphasis on...
Show moreThe diffuse-interface phase-field model is a powerful method to simulate and predict mesoscale microstructure evolution in materials using fundamental properties of thermodynamics and kinetics. The objective of this dissertation is to develop phase-field model for simulation and prediction of interdiffusion behavior and evolution of microstructure in multi-phase binary and ternary systems under composition and/or temperature gradients. Simulations were carried out with emphasis on multicomponent diffusional interactions in single-phase system, and microstructure evolution in multiphase systems using thermodynamics and kinetics of real systems such as Ni-Al and Ni-Cr-Al. In addition, selected experimental studies were carried out to examine interdiffusion and microstructure evolution in Ni-Cr-Al and Fe-Ni-Al alloys at 1000C. Based on Onsager's formalism, a phase-field model was developed for the first time to simulate the diffusion process under an applied temperature gradient (i.e., thermotransport) in single- and two-phase binary alloys. Development of concentration profiles with uphill diffusion and the occurrence of zero-flux planes were studied in single-phase diffusion couples using a regular solution model for a hypothetical ternary system. Zero-flux plane for a component was observed to develop for diffusion couples at the composition that corresponds to the activity of that component in one of the terminal alloys. Morphological evolution of interphase boundary in solid-to-solid two-phase diffusion couples (fcc- vs. B2-) was examined in Ni-Cr-Al system with actual thermodynamic data and concentration dependent chemical mobility. With the instability introduced as a small initial compositional fluctuation at the interphase boundary, the evolution of the interface morphology was found to vary largely as a function of terminal alloys and related composition-dependent chemical mobility. In a binary Ni-Al system, multiphase diffusion couples of fcc- vs. L12-, vs. and vs. were simulated with alloys of varying compositions and volume fractions of second phase (i.e., ). Chemical mobility as a function of composition was employed in the study with constant gradient energy coefficient, and their effects on the final interdiffusion microstructure was examined. Interdiffusion microstructure was characterized by the type of boundaries formed, i.e. Type 0, Type I, and Type II boundaries, following various experimental observations in literature and thermodynamic considerations. Volume fraction profiles of alloy phases present in the diffusion couples were measured to quantitatively analyze the formation or dissolution of phases across the boundaries. Kinetics of dissolution of phase was found to be a function of interdiffusion coefficients that can vary with composition and temperature. The evolution of interdiffusion microstructures in ternary Ni-Cr-Al solid-to-solid diffusion couples containing fcc- and + (fcc+B2) alloys was studied using a 2D phase-field model. Alloys of varying compositions and volume fractions of the second phase () were used to simulate the dissolution kinetics of the phase. Semi-implicit Fourier-spectral method was used to solve the governing equations with chemical mobility as a function of compositions. The simulation results showed that the rate of dissolution of the phase (i.e., recession of two-phase region) was dependent on the composition of the single-phase alloy and the volume fraction of the phase in the two-phase alloy of the couple. Higher Cr and Al content in the alloy and higher volume fraction of in the alloy lower the rate of dissolution. Simulated results were found to be in good agreement with the experimental observations in ternary Ni-Cr-Al solid-to-solid diffusion couples containing and alloys. For the first time, a phase-field model was developed to simulate the diffusion process under an applied temperature gradient (i.e., thermotransport) in multiphase binary alloys. Starting from the phenomenological description of Onsager's formalism, the field kinetic equations are derived and applied to single-phase and two-phase binary system. Simulation results show that a concentration gradient develops due to preferential movement of atoms towards the cold and hot end of an initially homogeneous single-phase binary alloy subjected to a temperature gradient. The temperature gradient causes the redistribution of both constituents and phases in the two-phase binary alloy. The direction of movement of elements depends on their atomic mobility and heat of transport values.
Show less - Date Issued
- 2009
- Identifier
- CFE0002515, ucf:47658
- Format
- Document (PDF)
- PURL
- http://purl.flvc.org/ucf/fd/CFE0002515
- Title
- ELECTRONIC PROPERTIES AND MICROSTRUCTURES OF AMORPHOUS SICN CERAMICS DERIVED FROM POLYMER PRECURSORS.
- Creator
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JIANG, TAO, An, Linan, University of Central Florida
- Abstract / Description
-
Polymer-derived ceramics (PDCs) are a new class of high-temperature materials synthesized by thermal decomposition of polymeric precursors. These materials possess many unique features as compared with conventional ceramics synthesized by powder metallurgy based processing. For example, PDCs are neither amorphous nor crystalline. Instead, they possess nano-domain structures. Due to the direct chemical-to-ceramic processing, PDCs can be used for making components and devices with complex...
Show morePolymer-derived ceramics (PDCs) are a new class of high-temperature materials synthesized by thermal decomposition of polymeric precursors. These materials possess many unique features as compared with conventional ceramics synthesized by powder metallurgy based processing. For example, PDCs are neither amorphous nor crystalline. Instead, they possess nano-domain structures. Due to the direct chemical-to-ceramic processing, PDCs can be used for making components and devices with complex shapes. Thus, understanding the properties and structures of these materials are of both fundamental and practical interest. In this work, the structures and electronic behavior of polymer-derived amorphous silicon carbonitrides (SiCNs) were investigated. The materials were synthesized by pyrolysis of a commercially available liquid precursor. Ceramic materials with varied structures/properties were successfully synthesized by modifying the precursor and using different pyrolysis temperatures. The structures of the obtained materials were studied using XRD, solid state NMR, EPR, FTIR and Raman Spectroscope. The electronic behavior of the materials was investigated by measuring I-V curves, Hall effects, temperature dependent conductivity. The experiments were also performed to measure UV-Visible absorption and dielectric properties of the materials. This work leads to the following significant progresses: (i) developed quantitative technique for measuring free carbon concentration; (ii) achieved better understanding of the electronic conduction mechanisms and measured electronic structures of the materials for the first time; and (iii) demonstrated that these materials possess unusual dielectric behavior and provide qualitative explanations.
Show less - Date Issued
- 2009
- Identifier
- CFE0002702, ucf:48174
- Format
- Document (PDF)
- PURL
- http://purl.flvc.org/ucf/fd/CFE0002702
- Title
- MECHANISMS OF LIFETIME IMPROVEMENT IN THERMAL BARRIER COATINGS WITH HF AND/OR Y MODIFICATION OF CMSX-4 SUPERALLOY SUBSTRATES.
- Creator
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Liu, Jing, Sohn, Yong ho, University of Central Florida
- Abstract / Description
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In modern turbine engines for propulsion and energy generation, thermal barrier coating (TBCs) protect hot-section blades and vanes, and play a critical role in enhancing reliability, durability and operation efficiency. In this study, thermal cyclic lifetime and microstructural degradation of electron beam physical vapor deposited (EB-PVD) Yttria Stabilized Zirconia (YSZ) with (Ni,Pt)Al bond coat and Hf- and/or Y- modified CMSX-4 superalloy substrates were examined. Thermal cyclic lifetime...
Show moreIn modern turbine engines for propulsion and energy generation, thermal barrier coating (TBCs) protect hot-section blades and vanes, and play a critical role in enhancing reliability, durability and operation efficiency. In this study, thermal cyclic lifetime and microstructural degradation of electron beam physical vapor deposited (EB-PVD) Yttria Stabilized Zirconia (YSZ) with (Ni,Pt)Al bond coat and Hf- and/or Y- modified CMSX-4 superalloy substrates were examined. Thermal cyclic lifetime of TBCs was measured using a furnace thermal cycle test that consisted of 10-minute heat-up, 50-minute dwell at 1135C, and 10-minute forced-air-quench. TBC lifetime was observed to improve from 600 cycles to over 3200 cycles with appropriated Hf- and/or Y alloying of CMSX-4 superalloys. This significant improvement in TBC lifetime is the highest reported lifetime in literature with similar testing parameters. Beneficial role of reactive element (RE) on the durability of TBCS were systematically investigated in this study. Photostimulated luminescence spectroscopy (PL) was employed to non-destructively measure the residual stress within the TGO scale as a function of thermal cycling. Extensive microstructural analysis with emphasis on the YSZ/TGO interface, TGO scale, TGO/bond coat interface was carried out by scanning electron microscopy (SEM), transmission electron microscopy (TEM), and scanning electron microscopy (STEM) as a funcion of thermal cycling including after the spallation failure. Focused ion beam in-situ lift-out (FIB-INLO) technique was employed to prepare site-specific TEM specimens. X-ray diffraction (XRD) and secondary ion mass spectroscopy (SIMS) were also employed for phase identification and interfacial chemical analysis. While undulation of TGO/bond coat interface (e.g., rumpling and ratcheting) was observed to be the main mechanism of degradation for the TBCs on baseline CMSX-4, the same interface remained relatively flat (e.g., suppressed rumpling and ratcheting) for durable TBCs on Hf- and/or Y-modified CMSX-4. The fracture paths changed from the YSZ/TGO interface to the TGO/bond coat interface when rumpling was suppressed. The geometrical incompatibility between the undulated TGO and EB-PVD YSZ lead to the failure at the YSZ/TGO interface for TBCs with baseline CMSX-4. The magnitude of copressive residual stress within the TGO scale measured by PL gradually decreased as a function of thermal cycling for TBCs with baseline CMSX-4 superalloy substrates. This gradual decrease corrsponds well to the undulation of the TGO scale that may lead to relaxation of the compressive residual stress within the TGO scale. For TBCs with Hf- and/or Y-modified CMSX-4 superalloy substrates, the magnitude of compressive residual stress within the TGO scale remained relatively constant throughout the thermal cycling, although PL corresponding to the stress-relief caused by localized cracks at the TGO/bond coat interface and within the TGO scale was observed frequently starting 50% of lifetime. A slightly smaller parabolic growth constant and grain size of the TGO scale was observed for TBCs with Hf- and/or Y- modified CMSX-4. Small monoclinic HfO2 precipitates were observed to decorate grain boundaries and the triple pointes within the alpha-Al2O3 scale for TBCs with Hf- and/or Y-modified CMSX-4 substrates. Segregation of Hf/Hf4+ at the TGO/bond coat interfaces was also observed for TBCs with Hf- and/or Y-modified CMSX-4 superalloys substrates. Adherent and pore-free YSZ/TGO interface was observed for TBCs with Hf- and/or Y-modified CMSX-4, while a significant amount of decohesion at the YSZ/TGO interface was observed for TBCs with baseline CMSX-4. The beta-NiAl(B2) phase in the (Ni,Pt)Al bond coat was observed to partially transform into gama prime-Ni3Al (L12) phase due to depletion of Al in the bond coat during oxidation. More importantly, the remaining beta-NiAl phase transformed into L10 martensitic phase upon cooling even though there was no significant difference in these phase transformations for all TBCs. Results from these microstructural observations are documented to elucidate mechanisms that suppress the rumpling of the TGO/bond coat interface, which is responsible for superior performance of EB-PVD TBCs with (Ni,Pt)Al bond coat and Hf- and/or Y-modified CMXS-4 superalloy.
Show less - Date Issued
- 2007
- Identifier
- CFE0001872, ucf:47382
- Format
- Document (PDF)
- PURL
- http://purl.flvc.org/ucf/fd/CFE0001872
- Title
- Imaging through Glass-air Anderson Localizing Optical Fiber.
- Creator
-
Zhao, Jian, Schulzgen, Axel, Amezcua Correa, Rodrigo, Pang, Sean, Delfyett, Peter, Mafi, Arash, University of Central Florida
- Abstract / Description
-
The fiber-optic imaging system enables imaging deeply into hollow tissue tracts or organs of biological objects in a minimally invasive way, which are inaccessible to conventional microscopy. It is the key technology to visualize biological objects in biomedical research and clinical applications. The fiber-optic imaging system should be able to deliver a high-quality image to resolve the details of cell morphology in vivo and in real time with a miniaturized imaging unit. It also has to be...
Show moreThe fiber-optic imaging system enables imaging deeply into hollow tissue tracts or organs of biological objects in a minimally invasive way, which are inaccessible to conventional microscopy. It is the key technology to visualize biological objects in biomedical research and clinical applications. The fiber-optic imaging system should be able to deliver a high-quality image to resolve the details of cell morphology in vivo and in real time with a miniaturized imaging unit. It also has to be insensitive to environmental perturbations, such as mechanical bending or temperature variations. Besides, both coherent and incoherent light sources should be compatible with the imaging system. It is extremely challenging for current technologies to address all these issues simultaneously. The limitation mainly lies in the deficient stability and imaging capability of fiber-optic devices and the limited image reconstruction capability of algorithms. To address these limitations, we first develop the randomly disordered glass-air optical fiber featuring a high air-filling fraction (~28.5 %) and low loss (~1 dB per meter) at visible wavelengths. Due to the transverse Anderson localization effect, the randomly disordered structure can support thousands of modes, most of which demonstrate single-mode properties. By making use of these modes, the randomly disordered optical fiber provides a robust and low-loss imaging system which can transport images with higher quality than the best commercially available imaging fiber. We further demonstrate that deep-learning algorithm can be applied to the randomly disordered optical fiber to overcome the physical limitation of the fiber itself. At the initial stage, a laser-illuminated system is built by integrating a deep convolutional neural network with the randomly disordered optical fiber. Binary sparse objects, such as handwritten numbers and English letters, are collected, transported and reconstructed using this system. It is proved that this first deep-learning-based fiber imaging system can perform artifact-free, lensless and bending-independent imaging at variable working distances. In real-world applications, the gray-scale biological subjects have much more complicated features. To image biological tissues, we re-design the architecture of the deep convolutional neural network and apply it to a newly designed system using incoherent illumination. The improved fiber imaging system has much higher resolution and faster reconstruction speed. We show that this new system can perform video-rate, artifact-free, lensless cell imaging. The cell imaging process is also remarkably robust with regard to mechanical bending and temperature variations. In addition, this system demonstrates stronger transfer-learning capability than existed deep-learning-based fiber imaging system.
Show less - Date Issued
- 2019
- Identifier
- CFE0007746, ucf:52405
- Format
- Document (PDF)
- PURL
- http://purl.flvc.org/ucf/fd/CFE0007746
- Title
- Fatigue Lifetime Approximation based on Quantitative Microstructural Analysis for Air Plasma Sprayed Thermal Barrier Coatings.
- Creator
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Bargraser, Carmen, Sohn, Yongho, An, Linan, Heinrich, Helge, University of Central Florida
- Abstract / Description
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The durability of thermal barrier coatings (TBCs) affects the life of the hot section engine components on which they are applied. Fatigue is the general failure mechanism for such components and is responsible for most unexpected failures; therefore it is desirable to develop lifetime approximation models to ensure reliability and durability.In this study, we first examined the microstructural degradation of air plasma sprayed ZrO2-8wt.%Y2O3 TBCs with a low-pressure plasma sprayed CoNiCrAlY...
Show moreThe durability of thermal barrier coatings (TBCs) affects the life of the hot section engine components on which they are applied. Fatigue is the general failure mechanism for such components and is responsible for most unexpected failures; therefore it is desirable to develop lifetime approximation models to ensure reliability and durability.In this study, we first examined the microstructural degradation of air plasma sprayed ZrO2-8wt.%Y2O3 TBCs with a low-pressure plasma sprayed CoNiCrAlY bond coat on an IN 738LC superalloy substrate. The durability of TBCs were assessed through furnace thermal cyclic tests carried out in air at 1100(&)deg;C with a 1-, 10-, and 50-hour dwell period, preceded by a 10-minute heat-up and followed by a 10-minute forced-air-quench. Failure mechanisms of the TBCs were thoroughly investigated through materials characterization techniques including: X-Ray Diffraction, Scanning Electron Microscopy, and Energy Dispersive X-Ray Spectroscopy.Quantitative microstructural analyses were then carried out to document the growth of the thermally grown oxide (TGO) scale, the depletion of the Al-rich ?-NiAl phase in the bond coat, and the population and growth of micro-cracks near the YSZ/bond coat interface. Trends in the TGO growth and the ?-phase depletion in the bond coat followed those of diffusion-controlled processes(-)parabolic growth of the TGO and exponential depletion of the ?-phase. Formation and propagation of cracks within the YSZ resulted in complete spallation of the YSZ topcoat from the bond-coated superalloy substrate.Evolution in these microstructural features was correlated to the lifetime of TBCs, which showed cracking within the YSZ to be the cause of failure; thus a lifetime approximation model was developed, via modification of Paris Law, based on the experimental data. The model predicted the TBC lifetime within 10% of the experimental lifetime.
Show less - Date Issued
- 2011
- Identifier
- CFE0004087, ucf:49145
- Format
- Document (PDF)
- PURL
- http://purl.flvc.org/ucf/fd/CFE0004087
- Title
- HIGH HEAT FLUX SPRAY COOLING WITH AMMONIA ON ENHANCED SURFACES.
- Creator
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Bostanci, Huseyin, Chow, Louis, University of Central Florida
- Abstract / Description
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Many critical applications today, in electronics, optics and aerospace fields, among others, demand advanced thermal management solutions for the acquisition of high heat loads they generate in order to operate reliably and efficiently. Current competing technologies for this challenging task include several single and two phase cooling options. When these cooling schemes are compared based on the high heat flux removal (100-1000 W/cm2) and isothermal operation (within several oC across the...
Show moreMany critical applications today, in electronics, optics and aerospace fields, among others, demand advanced thermal management solutions for the acquisition of high heat loads they generate in order to operate reliably and efficiently. Current competing technologies for this challenging task include several single and two phase cooling options. When these cooling schemes are compared based on the high heat flux removal (100-1000 W/cm2) and isothermal operation (within several oC across the cooled device) aspects, as well as system mass, volume and power consumption, spray cooling appears to be the best choice. The current study focused on high heat flux spray cooling with ammonia on enhanced surfaces. Compared to some other commonly used coolants, ammonia possesses important advantages such as low saturation temperature, and high heat absorbing capability. Moreover, enhanced surfaces offer potential to greatly improve heat transfer performance. The main objectives of the study were to investigate the effect of surface enhancement on spray cooling performance, and contribute to the current understanding of spray cooling heat transfer mechanisms. These objectives were pursued through a two stage experimental study. While the first stage investigated enhanced surfaces for the highest heat transfer coefficient at heat fluxes of up to 500 W/cm2, the second stage investigated the optimized enhanced surfaces for critical heat flux (CHF). Surface modification techniques were utilized to obtain micro scale indentations and protrusions, and macro (mm) scale pyramidal, triangular, rectangular, and square pin fins. A third group, multi-scale structured surfaces, combined macro and micro scale structures. Experimental results indicated that micro- and macrostructured surfaces can provide heat transfer coefficients of up to 534,000 and 426,000 W/m2oC at 500 W/cm2, respectively. Multi-scale structured surfaces offered even a better performance, with heat transfer coefficients of up to 772,000 W/m2oC at 500 W/cm2, corresponding to a 161% increase over the reference smooth surface. In CHF tests, the optimized multi-scale structured surface helped increase maximum heat flux limit by 18%, to 910 W/cm2 at nominal liquid flow rate. During the additional CHF testing at higher flow rates, most heaters experienced failures before reaching CHF at heat fluxes above 950 W/cm2. However, the effect of flow rate was still characterized, suggesting that enhanced surfaces can achieve CHF values of up to 1,100 W/cm2 with 67% spray cooling efficiency. The results also helped shed some light on the current understanding of the spray cooling heat transfer mechanisms. Data clearly proved that in addition to fairly well established mechanisms of forced convection in the single phase regime, and free surface evaporation and boiling through secondary nucleation in the two phase regime, enhanced surfaces can substantially improve boiling through surface nucleation, which can also be supported by the concept of three phase contact lines, the regions where solid, liquid and vapor phases meet. Furthermore, enhanced surfaces are capable of retaining more liquid compared to a smooth surface, and efficiently spread the liquid film via capillary force within the structures. This unique advantage delays the occurrence of dry patches at high heat fluxes, and leads to higher CHF.
Show less - Date Issued
- 2010
- Identifier
- CFE0003290, ucf:48502
- Format
- Document (PDF)
- PURL
- http://purl.flvc.org/ucf/fd/CFE0003290
- Title
- Phase Transformations and Microstructural Evolution in the U-10 wt.% Mo Alloy with Various Zr Additions at 900C and 650C.
- Creator
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Eriksson, Nicholas, Sohn, Yongho, Challapalli, Suryanarayana, Coffey, Kevin, University of Central Florida
- Abstract / Description
-
The Reduced Enrichment for Research and Test Reactor (RERTR) now known as the Material Minimization and Management Reactor Control program (MMMRC) seeks to replace the use of highly enriched uranium (HEU) fuels used in research and test nuclear reactors around the world. The low enriched uranium (LEU) fuels must have fissionable uranium densities comparable to the HEU fuels. After extensive investigation by various researchers around the world, the U-Mo alloys were selected as a promising...
Show moreThe Reduced Enrichment for Research and Test Reactor (RERTR) now known as the Material Minimization and Management Reactor Control program (MMMRC) seeks to replace the use of highly enriched uranium (HEU) fuels used in research and test nuclear reactors around the world. The low enriched uranium (LEU) fuels must have fissionable uranium densities comparable to the HEU fuels. After extensive investigation by various researchers around the world, the U-Mo alloys were selected as a promising candidate. The Mo alloyed with U allows for the stabilization of the face-centered cubic ?-U phase, which demonstrated favorable irradiation behavior. However, deleterious diffusional interaction between the fuel and the cladding, typically Al-base alloy, remain a challenge to overcome for application of U-Mo alloys as the LEU fuel. Zr has been identified as a potential diffusion barrier between monolithic U-10 wt.% Mo (U10Mo) metallic fuel and AA6061 cladding alloys for the development of a LEU fuel system. However, interdiffusion and reaction between the Zr barrier and U10Mo fuel can produce phases such as Mo2Zr, and promote the destabilization of ?-U phase into ?'-U (U2Mo) and ?-U. In order to better understand this phenomenon, this study examined the phases that are present in the U10Mo alloys with varying Zr concentration, 0, 0.5, 1.0, 2.0, 5.0, 10.0, 20.0 wt.% at room temperature after heat treatment at 900(&)deg;C for 168 hours and 650(&)deg;C for 3 hours. These two temperatures are relevant to fuel plate fabrication process of homogenization and hot-rolling, respectively. Scanning electron microscopy and X-ray diffraction were employed to identify and quantitatively document the constituent phases and microstructure to elucidate the nature of phase transformations. For U10Mo alloys containing less than 1.0 wt.% Zr, there was no significant formation of Mo2Zr after 900?C homogenization and subsequent heat treatment at 650?C for 3 hours. The ?-U phase also remained stable correspondingly for these alloys containing less than 1.0 wt.% Zr. For U10Mo alloys containing 2 wt.% or more Zr, a significant amount of Mo2Zr formation was observed after 900?C homogenization and subsequent heat treatment at 650?C for 3 hours. For these alloys, destabilization of ?-U into ?'-U (U2Mo), UZr2 and ?-U was observed. The alloy containing 20 wt.% Zr, however, did not demonstrate ?-U decomposition even though Mo2Zr was observed after heat treatments. The formation of Mo2Zr effectively reduced the stability of the metastable ?-U phase by depleting the ?-stabilizing Mo. The destabilization of ?-U phase into the ?-U phase is not favorable due to anisotropic and poor irradiation behavior of ?-U phase. Therefore the formation of Mo2Zr at the interface between U10Mo fuel and Zr diffusion barrier must be carefully controlled during the fabrication of monolithic LEU fuel system for successful implementation.
Show less - Date Issued
- 2015
- Identifier
- CFE0005943, ucf:50812
- Format
- Document (PDF)
- PURL
- http://purl.flvc.org/ucf/fd/CFE0005943
- Title
- Microstructure and Chemistry Evaluation of Direct Metal Laser Sintered 15-5 PH Stainless Steel.
- Creator
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Coffy, Kevin, Sohn, Yongho, Coffey, Kevin, Richardson, Martin, University of Central Florida
- Abstract / Description
-
15-5PH stainless steel is an important alloy in the aerospace, chemical, and nuclear industries for its high strength and corrosion resistance at high temperature. Thus, this material is a good candidate for processing development in the direct metal laser sintering (DMLS) branch of additive manufacturing. The chemistry and microstructure of this alloy processed via DMLS was compared to its conventionally cast counterpart through various heat treatments as part of a characterization effort....
Show more15-5PH stainless steel is an important alloy in the aerospace, chemical, and nuclear industries for its high strength and corrosion resistance at high temperature. Thus, this material is a good candidate for processing development in the direct metal laser sintering (DMLS) branch of additive manufacturing. The chemistry and microstructure of this alloy processed via DMLS was compared to its conventionally cast counterpart through various heat treatments as part of a characterization effort. The investigation utilized optical microscopy, scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-Ray diffractometry (XRD), energy dispersive X-Ray spectroscopy (EDS) and glow discharge atomic emission spectrometry (GDS) techniques. DMLS processed samples contained a layered microstructure in which the prior austenite grain sizes were relatively smaller than the cast and annealed prior austenite grain size. The largest of the quantifiable DMLS prior austenite grains had an ASTM grain size of approximately 11.5-12 (6.7?m to 5.6?m, respectively) and the cast and annealed prior austenite grain size was approximately 7-7.5 (31.8?m to 26.7?m, respectively), giving insight to the elevated mechanical properties of the DMLS processed alloy. During investigation, significant amounts of retained austenite phase were found in the DMLS processed samples and quantified by XRD analysis. Causes of this phase included high nitrogen content, absorbed during nitrogen gas atomization of the DMLS metal powder and from the DMLS build chamber nitrogen atmosphere. Nitrogen content was quantified by GDS for three samples. DMLS powder produced by nitrogen gas atomization had a nitrogen content of 0.11 wt%. A DMLS processed sample contained 0.08 wt% nitrogen, and a conventionally cast and annealed sample contained only 0.019 wt% nitrogen. In iron based alloys, nitrogen is a significant austenite promoter and reduced the martensite start and finish temperatures, rendering the standard heat treatments for the alloy ineffective in producing full transformation to martensite. Process improvements are proposed along with suggested future research.
Show less - Date Issued
- 2014
- Identifier
- CFE0005317, ucf:50507
- Format
- Document (PDF)
- PURL
- http://purl.flvc.org/ucf/fd/CFE0005317
- Title
- Specialty Fiber Lasers and Novel Fiber Devices.
- Creator
-
Jollivet, Clemence, Schulzgen, Axel, Moharam, Jim, Richardson, Martin, Mafi, Arash, University of Central Florida
- Abstract / Description
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At the Dawn of the 21st century, the field of specialty optical fibers experienced a scientific revolution with the introduction of the stack-and-draw technique, a multi-steps and advanced fiber fabrication method, which enabled the creation of well-controlled micro-structured designs. Since then, an extremely wide variety of finely tuned fiber structures have been demonstrated including novel materials and novel designs. As the complexity of the fiber design increased, highly-controlled...
Show moreAt the Dawn of the 21st century, the field of specialty optical fibers experienced a scientific revolution with the introduction of the stack-and-draw technique, a multi-steps and advanced fiber fabrication method, which enabled the creation of well-controlled micro-structured designs. Since then, an extremely wide variety of finely tuned fiber structures have been demonstrated including novel materials and novel designs. As the complexity of the fiber design increased, highly-controlled fabrication processes became critical. To determine the ability of a novel fiber design to deliver light with properties tailored according to a specific application, several mode analysis techniques were reported, addressing the recurring needs for in-depth fiber characterization. The first part of this dissertation details a novel experiment that was demonstrated to achieve modal decomposition with extended capabilities, reaching beyond the limits set by the existing mode analysis techniques. As a result, individual transverse modes carrying between ~0.01% and ~30% of the total light were resolved with unmatched accuracy. Furthermore, this approach was employed to decompose the light guided in Large-Mode Area (LMA) fiber, Photonic Crystal Fiber (PCF) and Leakage Channel Fiber (LCF). The single-mode performances were evaluated and compared. As a result, the suitability of each specialty fiber design to be implemented for power-scaling applications of fiber laser systems was experimentally determined.The second part of this dissertation is dedicated to novel specialty fiber laser systems. First, challenges related to the monolithic integration of novel and complex specialty fiber designs in all-fiber systems were addressed. The poor design and size compatibility between specialty fibers and conventional fiber-based components limits their monolithic integration due to high coupling loss and unstable performances. Here, novel all-fiber Mode-Field Adapter (MFA) devices made of selected segments of Graded Index Multimode Fiber (GIMF) were implemented to mitigate the coupling losses between a LMA PCF and a conventional Single-Mode Fiber (SMF), presenting an initial 18-fold mode-field area mismatch. It was experimentally demonstrated that the overall transmission in the mode-matched fiber chain was increased by more than 11 dB (the MFA was a 250 ?m piece of 50 ?m core diameter GIMF). This approach was further employed to assemble monolithic fiber laser cavities combining an active LMA PCF and fiber Bragg gratings (FBG) in conventional SMF. It was demonstrated that intra-cavity mode-matching results in an efficient (60%) and narrow-linewidth (200 pm) laser emission at the FBG wavelength.In the last section of this dissertation, monolithic Multi-Core Fiber (MCF) laser cavities were reported for the first time. Compared to existing MCF lasers, renown for high-brightness beam delivery after selection of the in-phase supermode, the present new generation of 7-coupled-cores Yb-doped fiber laser uses the gain from several supermodes simultaneously. In order to uncover mode competition mechanisms during amplification and the complex dynamics of multi-supermode lasing, novel diagnostic approaches were demonstrated. After characterizing the laser behavior, the first observations of self-mode-locking in linear MCF laser cavities were discovered.
Show less - Date Issued
- 2014
- Identifier
- CFE0005354, ucf:50491
- Format
- Document (PDF)
- PURL
- http://purl.flvc.org/ucf/fd/CFE0005354
- Title
- Characterization of Anisotropic Mechanical Performance of As-Built Additively Manufactured Metals.
- Creator
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Siddiqui, Sanna, Gordon, Ali, Raghavan, Seetha, Bai, Yuanli, Sohn, Yongho, University of Central Florida
- Abstract / Description
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Additive manufacturing (AM) technologies use a 3D Computer Aided Design (CAD) model to develop a component through a deposition and fusion layer process, allowing for rapid design and geometric flexibility of metal components, for use in the aerospace, energy and biomedical industries. Challenges exist with additive manufacturing that limits its replacement of conventional manufacturing techniques, most especially a comprehensive understanding of the anisotropic behavior of these materials...
Show moreAdditive manufacturing (AM) technologies use a 3D Computer Aided Design (CAD) model to develop a component through a deposition and fusion layer process, allowing for rapid design and geometric flexibility of metal components, for use in the aerospace, energy and biomedical industries. Challenges exist with additive manufacturing that limits its replacement of conventional manufacturing techniques, most especially a comprehensive understanding of the anisotropic behavior of these materials and how it is reflected in observed tensile, torsional and fatigue mechanical responses. As such, there is a need to understand how the build orientation of as-built additively manufactured metals, affects mechanical performance (e.g. monotonic and cyclic behavior, cyclically hardening/softening behavior, plasticity effects on fatigue life etc.); and to use constitutive modeling to both support experimental findings, and provide approximations of expected behavior (e.g. failure surfaces, monotonic and cyclic response, correlations between tensile and fatigue properties), for orientations and experiments not tested, due to the expensive cost associated with AM. A comprehensive framework has been developed to characterize the anisotropic behavior of as-built additively manufactured metals (i.e. Stainless Steel GP1 (SS GP1), similar in chemical composition to Stainless Steel 17-4PH), through a series of mechanical testing, microscopic evaluation and constitutive modeling, which were used to identify a reduced specimen size for characterizing these materials. An analysis of the torsional response of additively manufactured Inconel 718 has been performed to assess the impact of build orientation and as-built conditions on the shearing behavior of this material. Experimental results from DMLS SS GP1 and AM Inconel 718 from literature were used to constitutively model the material responses of these additively manufactured metals. Overall, this framework has been designed to serve as standard, from which build orientation selection can be used to meet specific desired industry requirements.
Show less - Date Issued
- 2018
- Identifier
- CFE0007097, ucf:52883
- Format
- Document (PDF)
- PURL
- http://purl.flvc.org/ucf/fd/CFE0007097
