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Processing, Characterization and Performance of Carbon Nanopaper Based Multifunctional Nanocomposites
Title
Processing, Characterization and Performance of Carbon Nanopaper Based Multifunctional Nanocomposites.
Creator
Liang, Fei, Gou, Jihua, Su, Ming, Fang, Jiyu, Orlovskaya, Nina, Xu, Yunjun, University of Central Florida
Abstract / Description
Carbon nanofibers (CNFs) used as nano-scale reinforcement have been extensively studied since they are capable of improving the physical and mechanical properties of conventional fiber reinforced polymer composites. However, the properties of CNFs are far away from being fully utilized in the composites due to processing challenges including the dispersion of CNFs and the viscosity increase of polymer matrix. To overcome these issues, a unique approach was developed by making carbon nanopaper...
Show moreCarbon nanofibers (CNFs) used as nano-scale reinforcement have been extensively studied since they are capable of improving the physical and mechanical properties of conventional fiber reinforced polymer composites. However, the properties of CNFs are far away from being fully utilized in the composites due to processing challenges including the dispersion of CNFs and the viscosity increase of polymer matrix. To overcome these issues, a unique approach was developed by making carbon nanopaper sheet through the filtration of well-dispersed carbon nanofibers under controlled processing conditions, and integrating carbon nanopaper sheets into composite laminates using autoclave process and resin transfer molding (RTM). This research aims to fundamentally study the processing-structure-property-performance relationship of carbon nanopaper-based nanocomposites multifunctional applications: a) Vibrational damping. Carbon nanofibers with extremely high aspect ratios and low density present an ideal candidate as vibrational damping material; specifically, the large specific area and aspect ratio of carbon nanofibers promote significant interfacial friction between carbon nanofiber and polymer matrix, causing higher energy dissipation in the matrix. Polymer composites with the reinforcement of carbon nanofibers in the form of a paper sheet have shown significant vibration damping improvement with a damping ratio increase of 300% in the nanocomposites. b) Wear resistance. In response to the observed increase in toughness of the nanocomposites, tribological properties of the nanocomposite coated with carbon nanofiber/ceramic particles hybrid paper have been studied. Due to high strength and toughness, carbon nanofibers can act as microcrack reducer; additionally, the composites coated with such hybrid nanopaper of carbon nanofiber and ceramic particles shown an improvement of reducing coefficient of friction (COF) and wear rate. c) High electrical conductivity. A highly conductive coating material was developed and applied on the surface of the composites for the electromagnetic interference shielding and lightning strike protection. To increase the conductivity of the carbon nanofiber paper, carbon nanofibers were modified with nickel nanostrands. d) Electrical actuation of SMP composites. Compared with other methods of SMP actuation, the use of electricity to induce the shape-memory effect of SMP is desirable due to the controllability and effectiveness. The electrical conductivity of carbon fiber reinforced SMP composites can be significantly improved by incorporating CNFs and CNF paper into them. A vision-based system was designed to control the deflection angle of SMP composites to desired values. The funding support from National Science Foundation and FAA Center of Excellence for Commercial Space Transportation (FAA COE CST) is acknowledged.
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Date Issued
2012
Identifier
CFE0004569, ucf:49194
Format
Document (PDF)
PURL
http://purl.flvc.org/ucf/fd/CFE0004569
Fire Retardant Polymer Nanocomposites: Materials Design and Thermal Degradation Modeling
Title
Fire Retardant Polymer Nanocomposites: Materials Design and Thermal Degradation Modeling.
Creator
Zhuge, Jinfeng, Gou, Jihua, Chen, Ruey-Hung, Kapat, Jayanta, Zhai, Lei, University of Central Florida
Abstract / Description
Compared to conventional materials, polymer matrix composites (PMCs) have a number of attractive properties, including light weight, easiness of installation, potential to lower system-level cost, high overall durability, and less susceptibility to environmental deterioration. However, PMCs are vulnerable to fire such that they degrade, decompose, and sometimes yield toxic gases at high temperature. The degradation and decomposition of composites lead to loss in mass, resulting in loss in...
Show moreCompared to conventional materials, polymer matrix composites (PMCs) have a number of attractive properties, including light weight, easiness of installation, potential to lower system-level cost, high overall durability, and less susceptibility to environmental deterioration. However, PMCs are vulnerable to fire such that they degrade, decompose, and sometimes yield toxic gases at high temperature. The degradation and decomposition of composites lead to loss in mass, resulting in loss in mechanical strength.This research aims to improve the structural integrity of the PMCs under fire conditions by designing and optimizing a fire retardant nanopaper coating, and to fundamentally understand the thermal response and post-fire mechanical behavior the PMCs through numerical modeling. Specifically, a novel paper-making process that combined carbon nanofiber, nanoclay, exfoliated graphite nanoplatelet, and ammonium polyphosphate into a self-standing nanopaper was developed. The nanopaper was then coated onto the surface of the PMCs to improve the fire retardant performance of the material. The morphology, thermal stability, flammability, and post-fire flexural modulus of the nanopaper coated-PMCs were characterized. The fire retardant mechanism of the nanopaper coating was studied.Upon successfully improving the structure integrity of the PMCs by the nanopaper coatings, a thermal degradation model that captured the decomposition reaction of the polymer matrix with a second kind boundary condition (constant heat flux) was solved using Finite Element (FE) method. The weak form of the model was constructed by the weighted residual method. The model quantified the thermal and post-fire flexural responses of the composites subject to continuously applied heat fluxes. A temperature dependent post-fire residual modulus was assigned to each element in the FE domain. The bulk residual modulus was computed by assembling the modulus of each element. Based on the FE model, a refined Finite Difference (FD) model was developed to predict the fire response of the PMCs coated with the nanopapers. The FD model adopted the same post-fire mechanical evaluation method. However, unlike the FE model, the flow of the decomposed gas, and permeability and porosity of the composites were taken into account in the refined FD model. The numerical analysis indicated that the thickness and porosity of the composites had a profound impact on the thermal response of the composites.The research funding from the Office of Naval Research (ONR) and Federal Aviation Administration Center of Excellence for Commercial Space Transportation (FAA COE AST) is acknowledged.
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Date Issued
2012
Identifier
CFE0004263, ucf:49534
Format
Document (PDF)
PURL
http://purl.flvc.org/ucf/fd/CFE0004263
PROCESSING, OPTIMIZATION AND CHARACTERIZATION OF FIRE RETARDANT POLYMER NANOCOMPOSITES
Title
PROCESSING, OPTIMIZATION AND CHARACTERIZATION OF FIRE RETARDANT POLYMER NANOCOMPOSITES.
Creator
Zhuge, Jinfeng, Gou, Jihua, University of Central Florida
Abstract / Description
Fiber reinforced polymeric composites (FRPC) have superior physical and mechanical properties, such as high specific strength, light weight, and good fatigue and corrosion resistance. They have become competitive engineering materials to replace conventional metallic materials in many important sectors of industry such as aircraft, naval constructions, ships, buildings, transportation, electrical and electronics components, and offshore structures. However, since FRPC contain polymer matrix,...
Show moreFiber reinforced polymeric composites (FRPC) have superior physical and mechanical properties, such as high specific strength, light weight, and good fatigue and corrosion resistance. They have become competitive engineering materials to replace conventional metallic materials in many important sectors of industry such as aircraft, naval constructions, ships, buildings, transportation, electrical and electronics components, and offshore structures. However, since FRPC contain polymer matrix, the polymer composites and their structures are combustible. FRPC will degrade, decompose, and sometimes yield toxic gases at high temperature or subject to fire conditions. The objective of this study is to design and optimize fire retardant nanopaper by utilizing the synergistic effects of different nanoparticles. A paper-making technique that combined carbon nanofiber, nanoclay, polyhedral oligomeric silsesquioxanes, graphite nanoplatelet, and ammonium polyphosphate into self-standing nanopaper was developed. The fire retardant nanopaper was further incorporated into the polymer matrix, in conjunction with continuous fiber mats, through resin transfer molding process to improve fire retardant performance of structural composites. The morphology, thermal stability, and flammability of polymer composites coated with hybrid nanopaper were studied. The cone calorimeter test results indicated that the peak heat release rate of the composites coated with a CNF-clay nanopaper was reduced by 60.5%. The compact char material formed on the surface of the residues of the CNF-clay nanopaper was analyzed to understand the fire retardant mechanism of the nanopaper. The financial support from Office of Naval Research is acklowdged.
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Date Issued
2010
Identifier
CFE0003151, ucf:48618
Format
Document (PDF)
PURL
http://purl.flvc.org/ucf/fd/CFE0003151