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IMPURITY AND INTERDIFFUSION IN THE MAGNESIUM-ALUMINUM SYSTEM
Title
IMPURITY AND INTERDIFFUSION IN THE MAGNESIUM-ALUMINUM SYSTEM.
Creator
Brennan, Sarah, Sohn, Yongho, University of Central Florida
Abstract / Description
Magnesium alloys offer a base of lightweight engineering materials for electronic, military and transportation applications where weight reduction is crucial for higher efficiency. Understanding fundamental diffusion behavior in Mg alloys elicits better materials properties through the optimization of processing techniques and heat treatments, whose material responses are affected by diffusion. The main objective of this study is to provide a clear, comprehensive description of the diffusion...
Show moreMagnesium alloys offer a base of lightweight engineering materials for electronic, military and transportation applications where weight reduction is crucial for higher efficiency. Understanding fundamental diffusion behavior in Mg alloys elicits better materials properties through the optimization of processing techniques and heat treatments, whose material responses are affected by diffusion. The main objective of this study is to provide a clear, comprehensive description of the diffusion behavior in the technically important magnesium-aluminum binary metallic system. In this study, diffusion in the Mg-Al system was observed through solid diffusion couples and thin film specimens in the temperature range of 673-523K. The formation and growth of the intermetallic phases, [two]-Mg2Al3 and [three]-Mg17Al12, and the absence of the [micro]-Mg23Al30 phase was observed. The [two]-Mg2Al3 phase grew thicker, had higher parabolic growth constants and lower activation energy for growth. Concentration-dependent interdiffusion coefficients were determined using the Boltzmann-Matano method. Interdiffusion in the [two]-Mg2Al3 phase was the highest, followed by the [three]-Mg17Al12 phase, the Al solid solution and the Mg solid solution. Intrinsic diffusion coefficients at the marker plane composition of 38 at.% Mg in the [two]-Mg2Al3 were determined from Heumann's method for Mg and Al, for which Al was higher. Extrapolations of the impurity diffusion coefficients in both terminal solid solutions were made and compared to available literature data. The thermodynamic factor, tracer diffusivity and atomic mobility of Mg and Al at the marker plane concentration were estimated using Mg activities in the [two]-Mg2Al3 available from literature. The impurity diffusion of Al and self-diffusion of the stable isotope, 25Mg, in polycrystalline Mg was measured from thin film specimens via depth profiling using secondary ion mass spectrometry. The Al impurity diffusion observed is compared to the extrapolations from the parallel interdiffusion study. The self-diffusion measurements are compared to reported literature values and were observed to be significantly higher. Several reasons for the observed difference in the magnitude of diffusivities are discussed.
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Date Issued
2011
Identifier
CFE0003984, ucf:48678
Format
Document (PDF)
PURL
http://purl.flvc.org/ucf/fd/CFE0003984
Interdiffusion and Impurity Diffusion in Magnesium Solid Solutions
Title
Interdiffusion and Impurity Diffusion in Magnesium Solid Solutions.
Creator
Kammerer, Catherine, Sohn, Yongho, Coffey, Kevin, Suryanarayana, Challapalli, Gordon, Ali, University of Central Florida
Abstract / Description
Magnesium, being lightweight, offers potential to be developed into extensive structural applications. The transportation segment has particular interest in Mg and Mg alloy for applications where reduced vehicle weight is proportional to increased fuel efficiency. Aluminum and zinc are two of the most common alloying elements in commercial Mg alloys. They improve the physical properties of Mg through solid solution strengthening and precipitation hardening. Diffusion plays a key role in the...
Show moreMagnesium, being lightweight, offers potential to be developed into extensive structural applications. The transportation segment has particular interest in Mg and Mg alloy for applications where reduced vehicle weight is proportional to increased fuel efficiency. Aluminum and zinc are two of the most common alloying elements in commercial Mg alloys. They improve the physical properties of Mg through solid solution strengthening and precipitation hardening. Diffusion plays a key role in the kinetics of and microstructural development during solidification and heat treatment. However, there is limited diffusion data available for Mg and Mg alloys. In particular, because Al is mono-isotopic, tracer diffusion data is not available. Interdiffusion of Mg solid solution with Zn also does not exist in literature. The diffusional interaction of Al and Zn in Mg solid solution at temperatures ranging from 623 (-) 723K was examined using solid-to-solid diffusion couple method. The objective of this thesis is two-fold: first, is the examination of interdiffusion in the Mg solid solution phase of the binary Mg-Al and Mg-Zn systems; second, is to explore non-conventional analytical methods to determine impurity diffusion coefficients. The quality of diffusion bonding was examined by optical microscopy and scanning electron microscopy with X-ray energy dispersive spectroscopy, and concentration profiles were determined using electron probe microanalysis with pure standards and ZAF matrix correction. Analytical methods of concentration profiles based on Boltzmann-Matano analysis for binary alloys are presented along with compositional dependent interdiffusion coefficients. As the concentration of Al or Zn approaches the dilute ends, an analytical approach based on the Hall method was employed to estimate the impurity diffusion coefficients.Zinc was observed to diffuse faster than Al, and in fact, the impurity diffusion coefficient of Al was smaller than the self-diffusion coefficient of Mg. In the Mg solid solution with Al, interdiffusion coefficients increased by an order of magnitude with an increase in Al concentration. Activation energy and pre-exponential factor for the average effective interdiffusion coefficient in Mg solid solution with Al was determined to be 186.8 KJ/mole and 7.69 x 10-1 m^2/sec. On the other hand, in the Mg solid solution with Zn, interdiffusion coefficients did not vary significantly as a function of Zn concentration. Activation energy and pre-exponential factor for the average effective interdiffusion coefficient in Mg solid solution with Zn was determined to be 129.5 KJ/mole and 2.67 x 10-4 m^2/sec. Impurity diffusion coefficients of Al in Mg was determined to have activation energy and pre-exponential factor of 144.1 KJ/mole and 1.61 x 10-4 m^2/sec. Impurity diffusion coefficients of Zn in Mg was determined to have activation energy and pre-exponential factor of 109.8 KJ/mole and 1.03 x 10-5 m^2/sec. Temperature and composition-dependence of interdiffusion coefficients and impurity diffusion coefficients are examined with respect to reported values in literature, thermodynamic factor, ?, diffusion mechanisms in hexagonal close packed structure, and experimental uncertainty.
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Date Issued
2013
Identifier
CFE0004699, ucf:49851
Format
Document (PDF)
PURL
http://purl.flvc.org/ucf/fd/CFE0004699
The Influence of Alloying Additions on Diffusion and Strengthening of Magnesium
Title
The Influence of Alloying Additions on Diffusion and Strengthening of Magnesium.
Creator
Kammerer, Catherine, Sohn, Yongho, Coffey, Kevin, Challapalli, Suryanarayana, Gordon, Ali, University of Central Florida
Abstract / Description
Magnesium alloys are being developed as advanced materials for structural applications where reduced weight is a primary motivator. Alloying can enhance the properties of magnesium without significantly affecting its density. Essential to alloy development, inclusive of processing parameters, is knowledge of thermodynamic, kinetic, and mechanical behavior of the alloy and its constituents. Appreciable progress has been made through conventional development processes, but to accelerate...
Show moreMagnesium alloys are being developed as advanced materials for structural applications where reduced weight is a primary motivator. Alloying can enhance the properties of magnesium without significantly affecting its density. Essential to alloy development, inclusive of processing parameters, is knowledge of thermodynamic, kinetic, and mechanical behavior of the alloy and its constituents. Appreciable progress has been made through conventional development processes, but to accelerate development of suitable wrought Mg alloys, an integrated Materials Genomic approach must be taken where thermodynamics and diffusion kinetic parameters form the basis of alloy design, process development, and properties-driven applications.The objective of this research effort is twofold: first, to codify the relationship between diffusion behavior, crystal structure, and mechanical properties; second, to provide fundamental data for the purpose of wrought Mg alloy development. Together, the principal deliverable of this work is an advanced understanding of Mg systems. To that end, the objective is accomplished through an aggregate of studies. The solid-to-solid diffusion bonding technique is used to fabricate combinatorial samples of Mg-Al-Zn ternary and Mg-Al, Mg-Zn, Mg-Y, Mg-Gd, and Mg-Nd binary systems. The combinatorial samples are subjected to structural and compositional characterization via Scanning Electron Microscopy with X-ray Energy Dispersive Spectroscopy, Electron Probe Microanalysis, and analytical Transmission Electron Microscopy. Interdiffusion in binary Mg systems is determined by Sauer-Freise and Boltzmann-Matano methods. Kirkaldy's extension of the Boltzmann-Matano method, on the basis of Onsager's formalism, is employed to quantify the main- and cross-interdiffusion coefficients in ternary Mg solid solutions. Impurity diffusion coefficients are determined by way of the Hall method. The intermetallic compounds and solid solutions formed during diffusion bonding of the combinatorial samples are subjected to nanoindentation tests, and the nominal and compositionally dependent mechanical properties are extracted by the Oliver-Pharr method.In addition to bolstering the scantly available experimental data and first-principles computations, this work delivers several original contributions to the state of Mg alloy knowledge. The influence of Zn concentration on Al impurity diffusion in binary Mg(Zn) solid solution is quantified to impact both the pre-exponential factor and activation energy. The main- and cross-interdiffusion coefficients in the ternary Mg solid solution of Mg-Al-Zn are reported wherein the interdiffusion of Zn is shown to strongly influence the interdiffusion of Mg and Al. A critical examination of rare earth element additions to Mg is reported, and a new phase in thermodynamic equilibrium with Mg-solid solution is identified in the Mg-Gd binary system. It is also demonstrated that Mg atoms move faster than Y atoms. For the first time the mechanical properties of intermetallic compounds in several binary Mg systems are quantified in terms of hardness and elastic modulus, and the influence of solute concentration on solid solution strengthening in binary Mg alloys is reported. The most significant and efficient solid solution strengthening is achieved by alloying Mg with Gd. The Mg-Nd and Mg-Gd intermetallic compounds exhibited better room temperature creep resistance than intermetallic compounds of Mg-Al. The correlation between the concentration dependence of mechanical properties and atomic diffusion is deliberated in terms of electronic nature of the atomic structure.
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Date Issued
2015
Identifier
CFE0005815, ucf:50043
Format
Document (PDF)
PURL
http://purl.flvc.org/ucf/fd/CFE0005815