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Title: PHENOMENOLOGY AND EXPERIMENTAL OBSERVATIONS IN HIGH TEMPERATURE TERNARY INTERDIFFUSION.
Creator: Elliott, Abby Lee, Sohn, Yongho, University of Central Florida
Abstract / Description: A new method to extract composition dependent ternary interdiffusion coefficients from a single diffusion couple experiment is presented. The calculations involve direct determination of interdiffusion fluxes from experimental concentration profiles and local integration and differentiation of Onsager's formalism. This new technique was applied to concentration profiles obtained from selected semi-infinite, single-phase diffusion couple experiments in the Cu-Ni-Zn, Fe-Ni-Al, and Ni-Cr-Al...
Show moreA new method to extract composition dependent ternary interdiffusion coefficients from a single diffusion couple experiment is presented. The calculations involve direct determination of interdiffusion fluxes from experimental concentration profiles and local integration and differentiation of Onsager's formalism. This new technique was applied to concentration profiles obtained from selected semi-infinite, single-phase diffusion couple experiments in the Cu-Ni-Zn, Fe-Ni-Al, and Ni-Cr-Al systems. These couples exhibit features such as uphill diffusion and zero flux planes. The interdiffusion coefficients from the new technique along with coefficients reported from other methods are graphed as functions of composition. The coefficients calculated from the new technique are consistent with those determined from Boltzmann-Matano analysis and an alternate analysis based on the concept of average ternary interdiffusion coefficients. The concentration profiles generated from the error function solutions using the calculated interdiffusion coefficients are in good agreement with the experimental profiles including those exhibiting uphill diffusion. The new technique is checked for accuracy and consistency by back-calculating known interdiffusion coefficients; in this exercise, the new method accurately predicts constant diffusivity.After rigorous verification, the new technique is applied to previously unexamined couples in the Ni-Pt-Al system. With Ni as the dependent component, the main coefficients are shown to be relatively constant and the cross coefficients are negative. The interdiffusion coefficient representing the contribution of the concentration gradient of Pt to the interdiffusion flux of Al is relatively large for couples whose Al content is low, indicating that Pt has a significant effect on Al when Al concentration is low.Another important aspect of analyzing diffusional interactions is the movement of single and multi-phase boundaries within a diffusion couple. Phase boundaries for an n-component system are newly classified and boundary movement is analyzed in terms of degrees of freedom. Experimental evidence of a category 2:1 boundary is presented with a solid-to-solid semi-infinite diffusion couple in the Fe-Ni-Al system with two single-phase terminal alloys. The diffusion path for this couple surprisingly passes through the vertex of the equilibrium tie triangle on the phase diagram to exhibit three phase equilibria in a ternary system. Here is shown for the first time experimental verification of this phenomenon.
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Date Issued: 2004
Identifier: CFE0000016, ucf:46101
Format: Document (PDF)
PURL: http://purl.flvc.org/ucf/fd/CFE0000016

Title: Simultaneous Measurement of Isotope-free Tracer and Interdiffusion Coefficients in Sandwich Type Diffusion Couples.
Creator: Schulz, Esin, Sohn, Yongho, Bai, Yuanli, Florczyk, Stephen, Coffey, Kevin, Orlovskaya, Nina, University of Central Florida
Abstract / Description: The experimental determination of the tracer or self-diffusion coef?cient as a function of composition can be quite burdensome in alloys since separate measurements must be carried out for each alloy composition. A new formalism recently developed by I.V. Belova, N.S. Kulkarni, Y.H. Sohn and G.E. Murch, based on linear response theory combined with the Boltzmann(-)Matano method allows determination of tracer and interdiffusion coef?cients simultaneously from a single, isotope-free solid to...
Show moreThe experimental determination of the tracer or self-diffusion coef?cient as a function of composition can be quite burdensome in alloys since separate measurements must be carried out for each alloy composition. A new formalism recently developed by I.V. Belova, N.S. Kulkarni, Y.H. Sohn and G.E. Murch, based on linear response theory combined with the Boltzmann(-)Matano method allows determination of tracer and interdiffusion coef?cients simultaneously from a single, isotope-free solid to solid diffusion couple experiment. In this study, for the first time, an experimental investigation with an analytical approach based on the new formalism has been carried out in the binary Cu-Ni system. Pure Cu and Ni thin films were deposited in between several binary diffusion couples with varying terminal alloy compositions (such as Cu, Cu-25Ni, Cu-50Ni, Cu-75Ni, Ni). Diffusion couples were then annealed at 800(&)deg;C, 900(&)deg;C and 1000(&)deg;C. After annealing, the couples were water quenched, cross-sectioned, and prepared for compositional characterization. Scanning Electron Microscopy was employed to examine the interdiffusion zone. Energy Dispersive X-ray Spectroscopy was conducted to obtain concentration profiles for quantitative analysis. The superposition of the concentration profiles of thin film and interdiffusion were analyzed for the simultaneous determination of tracer and interdiffusion coefficients. The tracer diffusion coefficient of Cu, tracer diffusion coefficient of Ni and inter-diffusion coefficients simultaneously determined using the experimental methodology based on the novel formalism derived, and produced results consistent with previously reported values determined independently by radiotracer and interdiffusion experiments.
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Date Issued: 2018
Identifier: CFE0007368, ucf:52101
Format: Document (PDF)
PURL: http://purl.flvc.org/ucf/fd/CFE0007368

Title: Phase transformation and growth kinetics in reaction zone between uranium alloy and zirconium diffusion barrier.
Creator: Park, Young Joo, Sohn, Yongho, Coffey, Kevin, Fang, Jiyu, University of Central Florida
Abstract / Description: U-10wt.%Mo (U10Mo) alloy as a part of monolithic fuel system is being developed under Material Management and Minimization Reactor Conversion (MMMRC) program, tasked with replacing high-enriched uranium (HEU) fuel with low-enriched uranium (LEU) fuel in civilian research and test reactors. Use of U10Mo fuel alloy entails a Zr diffusion barrier to avoid the undesirable interdiffusion and reactions between the U10Mo and Al-alloy cladding. To better understand the interaction between these fuel...
Show moreU-10wt.%Mo (U10Mo) alloy as a part of monolithic fuel system is being developed under Material Management and Minimization Reactor Conversion (MMMRC) program, tasked with replacing high-enriched uranium (HEU) fuel with low-enriched uranium (LEU) fuel in civilian research and test reactors. Use of U10Mo fuel alloy entails a Zr diffusion barrier to avoid the undesirable interdiffusion and reactions between the U10Mo and Al-alloy cladding. To better understand the interaction between these fuel system constituents, microstructural development and diffusion kinetics in U-Mo-Zr, U-Zr and fuel plate assembly processed by co-rolling and hot isostatic pressing (HIP) were investigated using a variety of analytical techniques accompanying scanning electron microscopy and transmission electron microscopy.Phase constituents, microstructure and diffusion kinetics between U10Mo and Zr were examined using solid-to-solid diffusion couples annealed at 650 (&)deg;C for 240, 480 and 720 hours. Concentration profiles were mapped as diffusion paths on the isothermal ternary phase diagram. Within the diffusion zone, single-phase layers of (?U,?Zr) were observed along with a discontinuous layer of Mo2Zr between the ?Zr and ?U layers. In the vicinity of Mo2Zr phase, islands of ?Zr phase were also found. In addition, acicular ?Zr and U6Zr3Mo phases were observed within the ?U(Mo). Growth rate of the interdiffusion-reaction zone was determined to be 1.81 (&)#215; 10-15 m2/sec at 650 (&)deg;C, however with an assumption of a certain incubation period.Investigation for interdiffusion and reaction between U and Zr were carried out using solid-to-solid diffusion couples annealed at 580, 650, 680 and 710 (&)deg;C. The interdiffusion and reaction layer consisted of ?U containing Zr acicular precipitate, ?' (oC4-variant) and (?U,?Zr) solid solution at 650, 680 and 710 (&)deg;C. The ?-UZr2 phase, instead of (?U,?Zr) solid solution phase, was observed in the couple annealed at 580 (&)deg;C. The interdiffusion fluxes and coefficients were determined for the ?U, (?U,?Zr) and ?-UZr2 (580 ?C only) phases using both Sauer-Freise and Boltzmann-Matano analyses. For the ?'-phase with negligible concentration gradient, integrated interdiffusion coefficients were determined via Wagner method. Marker plane was found in (?U,?Zr) (cI2) solid solution from the couples annealed at 650, 680 and 710 (&)deg;C and ?-UZr2 from the couple at 580 (&)deg;C. Intrinsic diffusion coefficients at the compositions corresponding to the marker plane were determined based on Heumann analysis: U intrinsically diffused an order magnitude faster than Zr. Arrhenius temperature-dependence, Darken relation, and comparison to existing literature data demonstrated consistency in results.Monolithic fuel plate assembly was fabricated by sequential process of (1) co-rolling to laminate the Zr barrier onto the U10Mo fuel alloy and (2) HIP to encase the fuel laminated with Zr, within the Al-alloy 6061 (AA6061). In this study, HIP process was carried out as functions of temperature (520, 540, 560 and 580 (&)deg;C for 90 minutes), time (45, 60, 90, 180 and 345 minutes at 560 (&)deg;C) with ramp-cool rate (35, 70 and 280 (&)deg;C/hour). At the interface between the U10Mo and Zr, following the co-rolling, the UZr2 phase was observed to develop adjacent to Zr, and the ?U phase was found between the UZr2 and U10Mo. Mo2Zr was found as precipitates mostly within the ?U phase. Observable growth due to HIP was only observed for the (Al,Si)3Zr phase found at the Zr/AA6061 interface, however, with a large activation energy of 457 kJ/mol. Decomposition of ?U into ?U and ?' was observed in the U10Mo alloy. The volume fraction of ? and ?' increased as the HIP temperature and ramp-cool rate decreased. The UC-UO2 inclusions within the U10Mo fuel alloy were observed, but the volume percent of the UC-UO2 inclusions within the U10Mo alloy, ranging from approximately 0.5 to 1.8, did not change as functions of HIP temperature and holding time. However, the inclusions located near the surface of the U10Mo alloy, were frequently observed to interfere the uniformity of interdiffusion and reaction between the U10Mo alloy and Zr diffusion barrier. The regions of limited interaction between the U10Mo and Zr barrier associated with UC-UO2 inclusions decreased with an increase in HIP temperature, however no significant trend was observed with an increase in HIP duration at 560 (&)deg;C.
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Date Issued: 2016
Identifier: CFE0006371, ucf:51499
Format: Document (PDF)
PURL: http://purl.flvc.org/ucf/fd/CFE0006371

Title: PHASE-FIELD SIMULATION OF MICROSTRUCTURALDEVELOPMENT INDUCED BY INTERDIFFUSIONFLUXES UNDER MULTIPLE GRADIENTS.
Creator: Mohanty, Rashmi, Sohn, Yongho, University of Central Florida
Abstract / Description: The diffuse-interface phase-field model is a powerful method to simulate and predict mesoscale microstructure evolution in materials using fundamental properties of thermodynamics and kinetics. The objective of this dissertation is to develop phase-field model for simulation and prediction of interdiffusion behavior and evolution of microstructure in multi-phase binary and ternary systems under composition and/or temperature gradients. Simulations were carried out with emphasis on...
Show moreThe diffuse-interface phase-field model is a powerful method to simulate and predict mesoscale microstructure evolution in materials using fundamental properties of thermodynamics and kinetics. The objective of this dissertation is to develop phase-field model for simulation and prediction of interdiffusion behavior and evolution of microstructure in multi-phase binary and ternary systems under composition and/or temperature gradients. Simulations were carried out with emphasis on multicomponent diffusional interactions in single-phase system, and microstructure evolution in multiphase systems using thermodynamics and kinetics of real systems such as Ni-Al and Ni-Cr-Al. In addition, selected experimental studies were carried out to examine interdiffusion and microstructure evolution in Ni-Cr-Al and Fe-Ni-Al alloys at 1000C. Based on Onsager's formalism, a phase-field model was developed for the first time to simulate the diffusion process under an applied temperature gradient (i.e., thermotransport) in single- and two-phase binary alloys. Development of concentration profiles with uphill diffusion and the occurrence of zero-flux planes were studied in single-phase diffusion couples using a regular solution model for a hypothetical ternary system. Zero-flux plane for a component was observed to develop for diffusion couples at the composition that corresponds to the activity of that component in one of the terminal alloys. Morphological evolution of interphase boundary in solid-to-solid two-phase diffusion couples (fcc- vs. B2-) was examined in Ni-Cr-Al system with actual thermodynamic data and concentration dependent chemical mobility. With the instability introduced as a small initial compositional fluctuation at the interphase boundary, the evolution of the interface morphology was found to vary largely as a function of terminal alloys and related composition-dependent chemical mobility. In a binary Ni-Al system, multiphase diffusion couples of fcc- vs. L12-,  vs. and  vs.  were simulated with alloys of varying compositions and volume fractions of second phase (i.e., ). Chemical mobility as a function of composition was employed in the study with constant gradient energy coefficient, and their effects on the final interdiffusion microstructure was examined. Interdiffusion microstructure was characterized by the type of boundaries formed, i.e. Type 0, Type I, and Type II boundaries, following various experimental observations in literature and thermodynamic considerations. Volume fraction profiles of alloy phases present in the diffusion couples were measured to quantitatively analyze the formation or dissolution of phases across the boundaries. Kinetics of dissolution of  phase was found to be a function of interdiffusion coefficients that can vary with composition and temperature. The evolution of interdiffusion microstructures in ternary Ni-Cr-Al solid-to-solid diffusion couples containing fcc- and + (fcc+B2) alloys was studied using a 2D phase-field model. Alloys of varying compositions and volume fractions of the second phase () were used to simulate the dissolution kinetics of the  phase. Semi-implicit Fourier-spectral method was used to solve the governing equations with chemical mobility as a function of compositions. The simulation results showed that the rate of dissolution of the  phase (i.e., recession of  two-phase region) was dependent on the composition of the single-phase  alloy and the volume fraction of the  phase in the two-phase alloy of the couple. Higher Cr and Al content in the  alloy and higher volume fraction of  in the  alloy lower the rate of dissolution. Simulated results were found to be in good agreement with the experimental observations in ternary Ni-Cr-Al solid-to-solid diffusion couples containing  and  alloys. For the first time, a phase-field model was developed to simulate the diffusion process under an applied temperature gradient (i.e., thermotransport) in multiphase binary alloys. Starting from the phenomenological description of Onsager's formalism, the field kinetic equations are derived and applied to single-phase and two-phase binary system. Simulation results show that a concentration gradient develops due to preferential movement of atoms towards the cold and hot end of an initially homogeneous single-phase binary alloy subjected to a temperature gradient. The temperature gradient causes the redistribution of both constituents and phases in the two-phase binary alloy. The direction of movement of elements depends on their atomic mobility and heat of transport values.
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Date Issued: 2009
Identifier: CFE0002515, ucf:47658
Format: Document (PDF)
PURL: http://purl.flvc.org/ucf/fd/CFE0002515

Title: MULTICOMPONENT INTERDIFFUSION IN AUSTENITIC NI-, FE-NI-BASE ALLOYS AND L12-NI3AL INTERMETALLIC FOR HIGH-TEMPERATURE APPLICATIONS.
Creator: Garimella, Narayana, Sohn, Yong-ho, University of Central Florida
Abstract / Description: Interdiffusion in multicomponent-multiphase alloys is commonly encountered in many materials systems. The developments of multicomponent-multiphase alloys require control of microstructure through appropriate heat treatment, involving solid-state transformations, precipitation processes, and surface modification, where the interdiffusion processes play a major role. In addition, interdiffusion processes often control degradation and failure of these materials systems. Enhanced performance and...
Show moreInterdiffusion in multicomponent-multiphase alloys is commonly encountered in many materials systems. The developments of multicomponent-multiphase alloys require control of microstructure through appropriate heat treatment, involving solid-state transformations, precipitation processes, and surface modification, where the interdiffusion processes play a major role. In addition, interdiffusion processes often control degradation and failure of these materials systems. Enhanced performance and reliable durability always requires a detailed understanding of interdiffusion. In this study, ternary and quaternary interdiffusion in Ni-Cr-X (X = Al, Si, Ge, Pd) at 900C and 700C, Fe-Ni-Cr-X (X = Si, Ge) at 900C, and Ni3Al alloyed with Ir, Ta and Re at 1200C were examined using solid-to-solid diffusion couples. Interdiffusion fluxes of individual components were calculated directly from experimental concentration profiles determined by electron probe microanalysis. Moments of interdiffusion fluxes were examined to calculate main and cross interdiffusion coefficients averaged over selected composition ranges from single diffusion couple experiments. Consistency in the magnitude and sign of ternary and quaternary interdiffusion coefficient were verified with interdiffusion coefficients determined by Boltzmann-Matano analysis that requires multiple diffusion couples with intersecting compositions. Effects of alloying additions, Al, Si, Ge and Pd, on the interdiffusion in Ni-Cr-X and Fe-Ni-Cr-X alloys were examined with respect to Cr2O3-forming ability at high temperature. Effects of Ir, Ta and Re additions on interdiffusion in Ni3Al were examined with respect to phase stability and site-preference. In addition, a numerically refined approach to determine average ternary interdiffusion coefficients were developed. Concentrations and moments of interdiffusion fluxes are employed to generate multiple combinations of multicomponent interdiffusion coefficient as a function of moments. The matrix of multicomponent interdiffusion coefficients corresponds to the lowest order of the moment. It yields real and positive eigen values which provides reliable average interdiffusion coefficients for the selected composition range.
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Date Issued: 2009
Identifier: CFE0002521, ucf:47639
Format: Document (PDF)
PURL: http://purl.flvc.org/ucf/fd/CFE0002521

Title: IMPURITY AND INTERDIFFUSION IN THE MAGNESIUM-ALUMINUM SYSTEM.
Creator: Brennan, Sarah, Sohn, Yongho, University of Central Florida
Abstract / Description: Magnesium alloys offer a base of lightweight engineering materials for electronic, military and transportation applications where weight reduction is crucial for higher efficiency. Understanding fundamental diffusion behavior in Mg alloys elicits better materials properties through the optimization of processing techniques and heat treatments, whose material responses are affected by diffusion. The main objective of this study is to provide a clear, comprehensive description of the diffusion...
Show moreMagnesium alloys offer a base of lightweight engineering materials for electronic, military and transportation applications where weight reduction is crucial for higher efficiency. Understanding fundamental diffusion behavior in Mg alloys elicits better materials properties through the optimization of processing techniques and heat treatments, whose material responses are affected by diffusion. The main objective of this study is to provide a clear, comprehensive description of the diffusion behavior in the technically important magnesium-aluminum binary metallic system. In this study, diffusion in the Mg-Al system was observed through solid diffusion couples and thin film specimens in the temperature range of 673-523K. The formation and growth of the intermetallic phases, [two]-Mg2Al3 and [three]-Mg17Al12, and the absence of the [micro]-Mg23Al30 phase was observed. The [two]-Mg2Al3 phase grew thicker, had higher parabolic growth constants and lower activation energy for growth. Concentration-dependent interdiffusion coefficients were determined using the Boltzmann-Matano method. Interdiffusion in the [two]-Mg2Al3 phase was the highest, followed by the [three]-Mg17Al12 phase, the Al solid solution and the Mg solid solution. Intrinsic diffusion coefficients at the marker plane composition of 38 at.% Mg in the [two]-Mg2Al3 were determined from Heumann's method for Mg and Al, for which Al was higher. Extrapolations of the impurity diffusion coefficients in both terminal solid solutions were made and compared to available literature data. The thermodynamic factor, tracer diffusivity and atomic mobility of Mg and Al at the marker plane concentration were estimated using Mg activities in the [two]-Mg2Al3 available from literature. The impurity diffusion of Al and self-diffusion of the stable isotope, 25Mg, in polycrystalline Mg was measured from thin film specimens via depth profiling using secondary ion mass spectrometry. The Al impurity diffusion observed is compared to the extrapolations from the parallel interdiffusion study. The self-diffusion measurements are compared to reported literature values and were observed to be significantly higher. Several reasons for the observed difference in the magnitude of diffusivities are discussed.
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Date Issued: 2011
Identifier: CFE0003984, ucf:48678
Format: Document (PDF)
PURL: http://purl.flvc.org/ucf/fd/CFE0003984

Title: Interdiffusion Study of Mg-AA6061 System.
Creator: Fu, Mian, Sohn, Yongho, Coffey, Kevin, An, Linan, University of Central Florida
Abstract / Description: Magnesium (Mg) is a light-weight metal that has extraordinary physical and chemical properties for many potential applications in automobile, military, and electronics. Aluminum alloys, because of its light-weight, high strength and corrosion resistance have a wide range of commercial applications. Given these two, sometime competing, alloy systems, there are now many applications where the metallurgical compatibility of Mg- and Al-alloys are required for engineering applications. One such...
Show moreMagnesium (Mg) is a light-weight metal that has extraordinary physical and chemical properties for many potential applications in automobile, military, and electronics. Aluminum alloys, because of its light-weight, high strength and corrosion resistance have a wide range of commercial applications. Given these two, sometime competing, alloy systems, there are now many applications where the metallurgical compatibility of Mg- and Al-alloys are required for engineering applications. One such case is the development of diffusion barrier for U-Mo metallic fuel in Al-alloy cladding, where Mg, with its complete immiscibility with U and Mo is being considered as the diffusion barrier. While negligible diffusional interaction between Mg and U-Mo alloys have been reported, diffusional interaction between the Mg and Al-alloy cladding has not been investigated. In this study, solid-to-solid diffusion couples were assembled using discs of pure Mg (99.999 %) and AA6061 Al-alloy. After preparation, Mg was diffusion bonded to AA6061 in sealed quartz capsule at 300(&)deg;, 350(&)deg;, and 400(&)deg;C for 720, 360, and 240 hours, respectively. Scanning electron microscopy was used to inspect the interdiffusion zone, while phase identification was performed using X-ray energy dispersive spectroscopy. One specific phase that exists in the binary Mg-Al system, labeled (")epsilon(") was observed and characterized by transmission electron microscopy. From the preceding data, the growth rates as well as interdiffusion coefficients of the intermetallic phases were extracted and compared to previous investigations using pure Mg and Al.
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Date Issued: 2013
Identifier: CFE0005333, ucf:50521
Format: Document (PDF)
PURL: http://purl.flvc.org/ucf/fd/CFE0005333

Title: Effects of Allotropic Transformations on Interdiffusion Behavior in Binary Systems.
Creator: Ewh, Ashley, Sohn, Yongho, Suryanarayana, Challapalli, Coffey, Kevin, University of Central Florida
Abstract / Description: Diffusion plays a significant role in most materials systems by controlling microstructural development. Consequently, the overall properties of a material can be largely dependent upon diffusion. This study investigated the interdiffusion behavior of three binary systems, namely, Mo-Zr, Fe-Mo, and Fe-Zr. The main interest in these particular metals is for application in nuclear fuel assemblies. Nuclear fuel plates generally consist of two main components which are the fuel and the cladding....
Show moreDiffusion plays a significant role in most materials systems by controlling microstructural development. Consequently, the overall properties of a material can be largely dependent upon diffusion. This study investigated the interdiffusion behavior of three binary systems, namely, Mo-Zr, Fe-Mo, and Fe-Zr. The main interest in these particular metals is for application in nuclear fuel assemblies. Nuclear fuel plates generally consist of two main components which are the fuel and the cladding. Due to diffusional interactions that can occur between these two components, a third is sometimes added between the fuel and cladding to serve as a diffusion barrier layer. Fe, Mo, and Zr can act as either cladding or barrier layer constituents and both Mo and Zr also serve as alloying additions in uranium based metallic fuels. Therefore, a fundamental understanding of the diffusional interactions in these systems is critical in predicting the performance and lifetime of these fuels. In order to study this diffusion behavior, a series of solid-to-solid diffusion couples were assembled between Fe, Mo, and Zr. These couples were then diffusion annealed isothermally for various predetermined times over a range of temperatures, including some both above and below the allotropic transformation temperatures for Fe and Zr. Following the diffusion anneal, the couples were water quenched, cross-sectioned, and prepared for microstructural and compositional characterization. A combination of scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), and electron probe microanalysis (EPMA) were used to obtain micrographs showing the microstructure and to collect compositional data for identifying intermediate phases and determining concentration profiles across the interdiffusion zone.Based on this characterization, the phases that developed in the diffusion zones were identified. In the Mo-Zr system, a large Zr solid solution layer developed in the couples annealed at and above 850(&)deg;C and a thin (~1-2 ?m) layer of Mo2Zr formed in all couples. Growth constants and concentration dependent interdiffusion coefficients were calculated for the Mo2Zr and Zr solid solution phases, respectively. In the Fe-Mo system, both the ?-Fe2Mo and ?-Fe7Mo6 phases were observed in couples annealed at 900(&)deg;C and below while ?-Fe7Mo6 and ?-Fe solid solution layers were observed in couples annealed above 900(&)deg;C. The relevant growth constants and activation energies for growth were calculated. In the Fe-Zr system, the couple annealed at 750(&)deg;C developed an FeZr2 and an FeZr3 layer while the couple annealed at 850(&)deg;C developed an Fe2Zr and Fe23Zr6 layer in the diffusion zone. The results of this analysis were then compared to available information from literature and the corresponding binary phase diagrams for each system. The results are discussed with respect to the effects of the allotropic transformations of Fe and Zr on the interdiffusion behavior in these systems.
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Date Issued: 2012
Identifier: CFE0004374, ucf:49422
Format: Document (PDF)
PURL: http://purl.flvc.org/ucf/fd/CFE0004374

Title: INTERDIFFUSION ANALYSIS FOR NICOCRALY AND NIAL VS. VARIOUS SUPERALLOYS.
Creator: Perez, Emmanuel, Sohn, Yong-Ho, University of Central Florida
Abstract / Description: Hot section components in gas turbines can be NiCoCrAlY-coated to provide the component with an Al reservoir that maintains a protective oxide layer on its surface. Over the service life of the component, the coatings degrade by composition and phase changes due to oxidation/hot-corrosion, and multicomponent interdiffusion from and into the superalloy substrate. In this study, the rate of Al interdiffusion into selected Ni-base superalloys using various diffusion couples of two-phase...
Show moreHot section components in gas turbines can be NiCoCrAlY-coated to provide the component with an Al reservoir that maintains a protective oxide layer on its surface. Over the service life of the component, the coatings degrade by composition and phase changes due to oxidation/hot-corrosion, and multicomponent interdiffusion from and into the superalloy substrate. In this study, the rate of Al interdiffusion into selected Ni-base superalloys using various diffusion couples of two-phase NiCoCrAlY (beta + gamma) and single beta-phase NiAl with the selected alloys is measured. The diffusion couples were examined with an emphasis on the composition-dependence of Al interdiffusion. Microstructural analysis of the NiCoCrAlY vs. superalloys couples is performed to examine the dependence of coatings lifetime on the superalloy composition. The beta-NiAl diffusion couples were analyzed to determine the integrated, apparent and average effective interdiffusion coefficient as a function of superalloy's composition. Concentration profiles were obtained by EPMA of the NiAl vs. superalloy diffusion couples. Findings of this study show that the lifetimes of NiCoCrAlY are heavily dependent on superalloy compositions. The rate of interdiffusion in the diffusion couples is affected by the refractory precipitate phase microstructure structures in the interdiffusion zones as well as by component interactions. The results of the beta-NiAl diffusion couples show that increasing concentrations of Cr, Mo and Ti in the superalloy increase the Al effective interdiffusion coefficient into the superalloy, while increasing concentrations of Al, Ta and W reduce it. Thus NiCoCrAlY-superalloy systems may be designed to produce optimal microstructures in the interdiffusion zone and minimize Al interdiffusion by consideration of these diffusional interactions.
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Date Issued: 2005
Identifier: CFE0000681, ucf:46486
Format: Document (PDF)
PURL: http://purl.flvc.org/ucf/fd/CFE0000681

Title: Interdiffusion and Impurity Diffusion in Magnesium Solid Solutions.
Creator: Kammerer, Catherine, Sohn, Yongho, Coffey, Kevin, Suryanarayana, Challapalli, Gordon, Ali, University of Central Florida
Abstract / Description: Magnesium, being lightweight, offers potential to be developed into extensive structural applications. The transportation segment has particular interest in Mg and Mg alloy for applications where reduced vehicle weight is proportional to increased fuel efficiency. Aluminum and zinc are two of the most common alloying elements in commercial Mg alloys. They improve the physical properties of Mg through solid solution strengthening and precipitation hardening. Diffusion plays a key role in the...
Show moreMagnesium, being lightweight, offers potential to be developed into extensive structural applications. The transportation segment has particular interest in Mg and Mg alloy for applications where reduced vehicle weight is proportional to increased fuel efficiency. Aluminum and zinc are two of the most common alloying elements in commercial Mg alloys. They improve the physical properties of Mg through solid solution strengthening and precipitation hardening. Diffusion plays a key role in the kinetics of and microstructural development during solidification and heat treatment. However, there is limited diffusion data available for Mg and Mg alloys. In particular, because Al is mono-isotopic, tracer diffusion data is not available. Interdiffusion of Mg solid solution with Zn also does not exist in literature. The diffusional interaction of Al and Zn in Mg solid solution at temperatures ranging from 623 (-) 723K was examined using solid-to-solid diffusion couple method. The objective of this thesis is two-fold: first, is the examination of interdiffusion in the Mg solid solution phase of the binary Mg-Al and Mg-Zn systems; second, is to explore non-conventional analytical methods to determine impurity diffusion coefficients. The quality of diffusion bonding was examined by optical microscopy and scanning electron microscopy with X-ray energy dispersive spectroscopy, and concentration profiles were determined using electron probe microanalysis with pure standards and ZAF matrix correction. Analytical methods of concentration profiles based on Boltzmann-Matano analysis for binary alloys are presented along with compositional dependent interdiffusion coefficients. As the concentration of Al or Zn approaches the dilute ends, an analytical approach based on the Hall method was employed to estimate the impurity diffusion coefficients.Zinc was observed to diffuse faster than Al, and in fact, the impurity diffusion coefficient of Al was smaller than the self-diffusion coefficient of Mg. In the Mg solid solution with Al, interdiffusion coefficients increased by an order of magnitude with an increase in Al concentration. Activation energy and pre-exponential factor for the average effective interdiffusion coefficient in Mg solid solution with Al was determined to be 186.8 KJ/mole and 7.69 x 10-1 m^2/sec. On the other hand, in the Mg solid solution with Zn, interdiffusion coefficients did not vary significantly as a function of Zn concentration. Activation energy and pre-exponential factor for the average effective interdiffusion coefficient in Mg solid solution with Zn was determined to be 129.5 KJ/mole and 2.67 x 10-4 m^2/sec. Impurity diffusion coefficients of Al in Mg was determined to have activation energy and pre-exponential factor of 144.1 KJ/mole and 1.61 x 10-4 m^2/sec. Impurity diffusion coefficients of Zn in Mg was determined to have activation energy and pre-exponential factor of 109.8 KJ/mole and 1.03 x 10-5 m^2/sec. Temperature and composition-dependence of interdiffusion coefficients and impurity diffusion coefficients are examined with respect to reported values in literature, thermodynamic factor, ?, diffusion mechanisms in hexagonal close packed structure, and experimental uncertainty.
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Date Issued: 2013
Identifier: CFE0004699, ucf:49851
Format: Document (PDF)
PURL: http://purl.flvc.org/ucf/fd/CFE0004699

Title: Design and Characterization of High Temperature Packaging for Wide-Bandgap Semiconductor Devices.
Creator: Grummel, Brian, Shen, Zheng, Sundaram, Kalpathy, Yuan, Jiann-Shiun, University of Central Florida
Abstract / Description: Advances in wide-bandgap semiconductor devices have increased the allowable operating temperature of power electronic systems. High-temperature devices can benefit applications such as renewable energy, electric vehicles, and space-based power electronics that currently require bulky cooling systems for silicon power devices. Cooling systems can typically be reduced in size or removed by adopting wide-bandgap semiconductor devices, such as silicon carbide. However, to do this, semiconductor...
Show moreAdvances in wide-bandgap semiconductor devices have increased the allowable operating temperature of power electronic systems. High-temperature devices can benefit applications such as renewable energy, electric vehicles, and space-based power electronics that currently require bulky cooling systems for silicon power devices. Cooling systems can typically be reduced in size or removed by adopting wide-bandgap semiconductor devices, such as silicon carbide. However, to do this, semiconductor device packaging with high reliability at high temperatures is necessary. Transient liquid phase (TLP) die-attach has shown in literature to be a promising bonding technique for this packaging need. In this work TLP has been comprehensively investigated and characterized to assess its viability for high-temperature power electronics applications. The reliability and durability of TLP die-attach was extensively investigated utilizing electrical resistivity measurement as an indicator of material diffusion in gold-indium TLP samples. Criteria of ensuring diffusive stability were also developed. Samples were fabricated by material deposition on glass substrates with variant Au(-)In compositions but identical barrier layers. They were stressed with thermal cycling to simulate their operating conditions then characterized and compared. Excess indium content in the die-attach was shown to have poor reliability due to material diffusion through barrier layers while samples containing suitable indium content proved reliable throughout the thermal cycling process. This was confirmed by electrical resistivity measurement, EDS, FIB, and SEM characterization. Thermal and mechanical characterization of TLP die-attached samples was also performed to gain a newfound understanding of the relationship between TLP design parameters and die-attach properties. Samples with a SiC diode chip TLP bonded to a copper metalized silicon nitride substrate were made using several different values of fabrication parameters such as gold and indium thickness, Au(-)In ratio, and bonding pressure. The TLP bonds were then characterized for die-attach voiding, shear strength, and thermal impedance. It was found that TLP die-attach offers high average shear force strength of 22.0 kgf and a low average thermal impedance of 0.35 K/W from the device junction to the substrate. The influence of various fabrication parameters on the bond characteristics were also compared, providing information necessary for implementing TLP die-attach into power electronic modules for high-temperature applications. The outcome of the investigation on TLP bonding techniques was incorporated into a new power module design utilizing TLP bonding. A full half-bridge inverter power module for low-power space applications has been designed and analyzed with extensive finite element thermo-mechanical modeling. In summary, TLP die-attach has investigated to confirm its reliability and to understand how to design effective TLP bonds, this information has been used to design a new high-temperature power electronic module.
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Date Issued: 2012
Identifier: CFE0004499, ucf:49276
Format: Document (PDF)
PURL: http://purl.flvc.org/ucf/fd/CFE0004499

Title: INTERDIFFUSION BEHAVIOR OF U-MO ALLOYS IN CONTACT WITH AL AND AL-SI ALLOYS.
Creator: Perez, Emmanuel, Sohn, Yong-Ho, University of Central Florida
Abstract / Description: U-Mo dispersion and monolithic fuels embedded in Al-alloy matrix are under development to fulfill the requirements of research reactors to use low-enriched molybdenum stabilized uranium alloys as fuels. The system under consideration in this study consisted of body centered cubic (gamma) U-Mo alloys embedded in an Al structural matrix. Significant interaction has been observed to take place between the U-Mo fuel and the Al matrix during manufacturing of the fuel-plate system assembly and...
Show moreU-Mo dispersion and monolithic fuels embedded in Al-alloy matrix are under development to fulfill the requirements of research reactors to use low-enriched molybdenum stabilized uranium alloys as fuels. The system under consideration in this study consisted of body centered cubic (gamma) U-Mo alloys embedded in an Al structural matrix. Significant interaction has been observed to take place between the U-Mo fuel and the Al matrix during manufacturing of the fuel-plate system assembly and during irradiation in reactors. These interactions produce Al-rich phases with physical and thermal properties that adversely affect the performance of the fuel system and can lead to premature failure. In this study, interdiffusion and microstructural development in the U-Mo vs. Al system was examined using solid-to-solid diffusion couples consisting of U-7wt.%Mo, U-10wt.%Mo and U-12wt.%Mo vs. pure Al, annealed at 600°C for 24 hours. The influence of Si alloying addition (up to 5 wt.%) in Al on the interdiffusion microstructural development was also examined using solid-to-solid diffusion couples consisting of U-7wt.%Mo, U-10wt.%Mo and U-12wt.%Mo vs. pure Al, Al-2wt.%Si, and Al-5wt.%Si annealed at 550°C for 1, 5 and 20 hours. To further clarify the diffusional behavior in the U-Mo-Al and U-Mo-Al-Si systems, Al-rich 85.7Al-11.44U-2.86Mo, 87.5Al-10U-2.5Mo, 56.1Al-18.9Si-21.9U-3.1Mo and 69.3Al-11.9Si-18.8U (at.%) alloys were cast and homogenized at 500°C to determine the equilibrium phases of the system. Scanning electron microscopy (SEM), transmission electron microscopy (TEM) and electron probe microanalysis (EPMA) and X-ray diffraction (XRD) were employed to examine the phase development in the diffusion couples and the cast alloys. In ternary U-Mo-Al diffusion couples annealed at 600°C for 24 hours, the interdiffusion microstructure consisted of finely dispersed UAl3, UAl4, U6Mo4Al43, and UMo2Al20 phases while the average composition throughout the interdiffusion zone remained constant at approximately 80 at.% Al. The interdiffusion microstructures observed by EPMA, SEM and TEM analyses were correlated to explain the observed morphological development in the interdiffusion zones. The concept of thermodynamic degrees of freedom was used to justify that, although deviations are apparent, the interdiffusion zones did not significantly deviate from an equilibrium condition in order for the observed microstructures to develop. Selected diffusion couples developed periodic bands within the interdiffusion zone as sub-layers in the three-phase regions. Observation of periodic banding was utilized to augment the hypothesis that internal stresses play a significant role in the phase development and evolution of U-Mo vs. pure Al diffusion couples. The addition of Si (up to 5 wt.%) to the Al significantly reduced the growth rate of the interdiffusion zone. The constituent phases and composition within the interdiffusion zone were also modified. When Si was present in the Al terminal alloys, the interdiffusion zones developed layered morphologies with fine distributions of the (U,Mo)(Al,Si)3 and UMo2Al20 phases. The U6Mo4Al43 phase was observed scarcely in Si depleted regions within the interdiffusion zone. The phase development and evolution of the interdiffusion zone was described in terms of thermodynamic degrees of freedom with minimal deviations from equilibrium.
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Date Issued: 2011
Identifier: CFE0003747, ucf:48778
Format: Document (PDF)
PURL: http://purl.flvc.org/ucf/fd/CFE0003747

Title: The Influence of Alloying Additions on Diffusion and Strengthening of Magnesium.
Creator: Kammerer, Catherine, Sohn, Yongho, Coffey, Kevin, Challapalli, Suryanarayana, Gordon, Ali, University of Central Florida
Abstract / Description: Magnesium alloys are being developed as advanced materials for structural applications where reduced weight is a primary motivator. Alloying can enhance the properties of magnesium without significantly affecting its density. Essential to alloy development, inclusive of processing parameters, is knowledge of thermodynamic, kinetic, and mechanical behavior of the alloy and its constituents. Appreciable progress has been made through conventional development processes, but to accelerate...
Show moreMagnesium alloys are being developed as advanced materials for structural applications where reduced weight is a primary motivator. Alloying can enhance the properties of magnesium without significantly affecting its density. Essential to alloy development, inclusive of processing parameters, is knowledge of thermodynamic, kinetic, and mechanical behavior of the alloy and its constituents. Appreciable progress has been made through conventional development processes, but to accelerate development of suitable wrought Mg alloys, an integrated Materials Genomic approach must be taken where thermodynamics and diffusion kinetic parameters form the basis of alloy design, process development, and properties-driven applications.The objective of this research effort is twofold: first, to codify the relationship between diffusion behavior, crystal structure, and mechanical properties; second, to provide fundamental data for the purpose of wrought Mg alloy development. Together, the principal deliverable of this work is an advanced understanding of Mg systems. To that end, the objective is accomplished through an aggregate of studies. The solid-to-solid diffusion bonding technique is used to fabricate combinatorial samples of Mg-Al-Zn ternary and Mg-Al, Mg-Zn, Mg-Y, Mg-Gd, and Mg-Nd binary systems. The combinatorial samples are subjected to structural and compositional characterization via Scanning Electron Microscopy with X-ray Energy Dispersive Spectroscopy, Electron Probe Microanalysis, and analytical Transmission Electron Microscopy. Interdiffusion in binary Mg systems is determined by Sauer-Freise and Boltzmann-Matano methods. Kirkaldy's extension of the Boltzmann-Matano method, on the basis of Onsager's formalism, is employed to quantify the main- and cross-interdiffusion coefficients in ternary Mg solid solutions. Impurity diffusion coefficients are determined by way of the Hall method. The intermetallic compounds and solid solutions formed during diffusion bonding of the combinatorial samples are subjected to nanoindentation tests, and the nominal and compositionally dependent mechanical properties are extracted by the Oliver-Pharr method.In addition to bolstering the scantly available experimental data and first-principles computations, this work delivers several original contributions to the state of Mg alloy knowledge. The influence of Zn concentration on Al impurity diffusion in binary Mg(Zn) solid solution is quantified to impact both the pre-exponential factor and activation energy. The main- and cross-interdiffusion coefficients in the ternary Mg solid solution of Mg-Al-Zn are reported wherein the interdiffusion of Zn is shown to strongly influence the interdiffusion of Mg and Al. A critical examination of rare earth element additions to Mg is reported, and a new phase in thermodynamic equilibrium with Mg-solid solution is identified in the Mg-Gd binary system. It is also demonstrated that Mg atoms move faster than Y atoms. For the first time the mechanical properties of intermetallic compounds in several binary Mg systems are quantified in terms of hardness and elastic modulus, and the influence of solute concentration on solid solution strengthening in binary Mg alloys is reported. The most significant and efficient solid solution strengthening is achieved by alloying Mg with Gd. The Mg-Nd and Mg-Gd intermetallic compounds exhibited better room temperature creep resistance than intermetallic compounds of Mg-Al. The correlation between the concentration dependence of mechanical properties and atomic diffusion is deliberated in terms of electronic nature of the atomic structure.
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Date Issued: 2015
Identifier: CFE0005815, ucf:50043
Format: Document (PDF)
PURL: http://purl.flvc.org/ucf/fd/CFE0005815

interdiffusion (6)	+ -
Interdiffusion (4)	+ -
diffusion (4)	+ -
Diffusion (3)	+ -
Aluminum (2)	+ -

Magnesium (2)	+ -
diffusion coefficient (2)	+ -
impurity diffusion (2)	+ -
kinetics (2)	+ -
molybdenum (2)	+ -
uranium (2)	+ -
zirconium (2)	+ -
Al (1)	+ -
Au-In (1)	+ -
Austenitic (1)	+ -
Boltzmann-Matano (1)	+ -
Characterization (1)	+ -
Combinatorial Sample (1)	+ -
Die-Attach (1)	+ -
Diffusion Barrier Materials (1)	+ -
EPMA (1)	+ -
Experimental Techniques (1)	+ -
Gadolinium (1)	+ -
Hall Analysis (1)	+ -
Hardness (1)	+ -
High-Temperature (1)	+ -
High-temperature (1)	+ -
Impurity (1)	+ -
Interdiffusion Coefficients (1)	+ -
Intermetallic (1)	+ -

University of Central Florida (13)	+ -
Sohn, Yongho (9)	+ -
Coffey, Kevin (6)	+ -
Gordon, Ali (2)	+ -
Kammerer, Catherine (2)	+ -

Perez, Emmanuel (2)	+ -
Sohn, Yong-Ho (2)	+ -
Suryanarayana, Challapalli (2)	+ -
An, Linan (1)	+ -
Bai, Yuanli (1)	+ -
Brennan, Sarah (1)	+ -
Challapalli, Suryanarayana (1)	+ -
Elliott, Abby Lee (1)	+ -
Ewh, Ashley (1)	+ -
Fang, Jiyu (1)	+ -
Florczyk, Stephen (1)	+ -
Fu, Mian (1)	+ -
Garimella, Narayana (1)	+ -
Grummel, Brian (1)	+ -
Mohanty, Rashmi (1)	+ -
Orlovskaya, Nina (1)	+ -
Park, Young Joo (1)	+ -
Schulz, Esin (1)	+ -
Shen, Zheng (1)	+ -
Sohn, Yong-ho (1)	+ -
Sundaram, Kalpathy (1)	+ -
Yuan, Jiann-Shiun (1)	+ -

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